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  • Sails, Rigging & Deck Gear

Revive Your Mast Like a Pro

Each spar section has unique signs of trouble to look for during inspection..

used aluminum sailboat mast

Unobtainium is the metal at the top of every Naval Architect’s wish list. It’s a perfect marine material; light, strong, stiff yet flexible—it’s as inert as gold, but costs only pennies per pound. Sadly, like the search for El Dorado, this metal quest remains more alchemy than chemistry.

For now, aluminum, especially the alloy 6061-T6, is the solid performer. It singlehandedly upstaged spruce as the mast material of choice, and for decades it’s done its job admirably. The alloy isn’t perfect, but by understanding its vulnerabilities, and mitigating those negative characteristics, the functional lifespan of an aluminum spar can be measured in decades not years.

Yes, carbon fiber spars are in many ways the next step forward. But for those intent on being cost effective and not in the hunt for a few tenths of a knot increase in boat speed, aluminum remains the cost effective alternative. In a future issue we’ll focus on carbon’s influence on spars, hulls, rigging, and sails.

Most metal masts are made from long, cylindrical billets of aluminum alloy. Each tube section is created using a powerful ram to force a heated billet (400-500 C) through a set of dies that squeeze and shape the billet into the cross section and wall thickness of a specific spar. Lots of lubricating release agent and 15,000 tons of ram pressure are used to reshape the malleable aluminum.

Billet residue is captured and recycled, while the tube shape undergoes quenching as it moves off on the runout table. The next stop in the line involves a process that draws (pulls) and straightens the tube section.

Revive Your Mast Like a Pro

Once fully cooled, it goes through a T6 heat tempering process that elevates tensile strength from 35,000 to 45,000 psi. Lastly, spars can be anodized, painted, powder coated, or left uncoated. Some masts are extruded in half sections and machine-welded together lengthwise.

There are other aluminum alloys that are better suited to welded hull construction or used for metal casting purposes, but 6061-T6, containing small amounts of silicon, magnesium, and other trace elements, delivers the strength, stiffness and lightness that’s vital when it comes to making spars.

The “T6” alloy is weldable, but doing so anneals and weakens the area that’s welded. This is one of the reasons why, when splicing two sections together, a doubler is added internally that overlaps the junction. Excess heat buildup during the plug welding process that joins the sections is kept to a minimum. Some manufacturers mechanically fasten the junction using machine screws or heavy duty pop rivets.

Unfortunately, aluminum isn’t quite the sequel to tomorrow’s Unobtainium . Aluminum, like steel alloys, show a proclivity to oxidize. But in the case of most steel alloys, oxidation is an ongoing process that only reaches completion when the object in question has become an unrecognizable pile of rust.

Revive Your Mast Like a Pro

Bare aluminum, on the other hand, reveals a very different oxidation curve. A shiny new piece of aluminum develops a speckled, gray, oxidized coating that actually becomes a protective layer, preventing further oxidation. Ironically, this means that the ugliest looking mast in the marina, that non-anodized, unpainted one with the aesthetic appeal of dirty socks, is about as well protected from further deterioration as the spar on the gold-plater with the automotive finish. This is the reason why most commercial mariners restrain from painting the deck and topsides of their aluminum workboats.

The root cause of this aesthetic injustice is the way moisture, especially salt water, finds every microscopic void or coating imperfection and causes aluminum to oxidize around voids and spread beneath the paint layer. By the time blisters appear and paint begins to flake, the sub surface is covered with aluminum oxide and starting to pit.

There are several ways to tame the effect of chloride-rich seawater. But when it comes to a failing painted surface, thorough prep work is essential. Modern epoxy primers help hold corrosion at bay, and single and two-part urethane coatings seal the surface. Hard-anodized or powder coated spars are even better protected, but cost more and are more complicated to refinish when they finally fail.

GALVANIC CORROSION

Galvanic corrosion is aluminum’s second major nemesis, and it stems from an electrical interaction rather than oxidation. Metals are rated on a galvanic corrosion scale that places less reactive (more noble) metals at one end and more reactive (less noble) ones at the other end.

Platinum, beryllium and magnesium lean against one of the bookends of this scale. Magnesium, a plentiful element, is strong and light, 35 percent lighter than aluminum, but way too reactive in the marine environment. Platinum and gold sit at the opposite bookend of reactivity and are so inert that all other metals become anodic in their presence. The metals that lie in between these are relatively ranked according to their behavior in an electrolyte such as seawater.

When it comes to marine applications, there aren’t many platinum thru hulls, but silicon bronze is a pretty good compromise between cost and corrosion resistance. It’s rank on the galvanic scale is toward the more noble end and it behaves as a cathode to less noble metals like zinc, brass, and aluminum, which become anodes in the proximity of more noble metals.

Unfortunately, when dissimilar metals are in direct contact, all it takes is a little rain or morning dew to set up a temporary galvanic cell. Salt spray finds all the nooks and crannies on a sailboat and as the water evaporates it leaves behind crystalized sodium chloride (NaCl). Each raindrop, wave splash or drop of dew rehydrates the electrolyte. And as every galvanic cell demonstrates, wherever two or more dissimilar metals are immersed, a current flows and the less noble material (anode) corrodes causing electrons to flow toward the more noble metal (cathode). The net result is pitting and eventual destruction of the anode.

This prolonged, double-barrel assault on an aluminum spar is most noticeable in areas where dissimilar metals make contact.

There’s an old superstition about putting a couple of silver or copper coins under the mast step, just before stepping the spar. It may have been a good luck charm in the days of iron men and wooden masts. But today, placing a copper penny or silver eagle in a wet mast step completes a highly reactive galvanic cell and creates a corrosion experiment of the first order. The right answer is to do everything possible to separate dissimilar metals. Putting a Delrin strip or dielectric PTFE tape between the hardware and the mast wall really helps.

When installing larger stainless steel hardware on a mast, it’s easy to cut out a gasket from a sheet of 30 mil thick Teflon. Also be sure to use Tef-Gel or a similar dialecrtic grease or sealant on all screw threads.

MAST INSPECTION

Once the mast has been unstepped, positioned horizontally on horses and the headsail furling gear removed, it’s time to take a close look in all the nooks and crannies where things can go wrong. I prefer a bottom up approach and group the mast into four related subsets: base, column, spreaders, and masthead. If the mast is going to be painted, postpone this DIY inspection until all the rigging and hardware has been removed. In either case, scrutinize the spar, hardware and rigging attachment points, especially where high loads are focused.

It helps to have a good magnifying glass, a pick, knife and small scraper on hand to expose and inspect oxidized areas. Place a piece of contrasting color masking tape on each point of concern as you progress toward the masthead. Once the inspection is complete, use a digital camera or smartphone to document the more serious issues. These snapshots provide a record of the location and extent of all corrosion, deep pitting and any cracks emanating from fasteners or hardware. Also record all dents or other impact damage and any sign of ongoing abrasion. Serious damage can be caused by misled wire running rigging and the cycle loading wear linked to variations in tension. Naturally, all standing and running rigging should be thoroughly inspected at this time— a topic of a future article.

AT THE BASE

Keel-stepped masts aboard many cruisers and racers are hidden below the cabin sole and reside in a wet, corrosion prone, bilge ambiance. And it’s another reason why, when a mast is unstepped, the entire support structure, step and the heel fitting deserve a close look. Check for signs of corrosion and make sure the hardware that fastens the heel fitting to the grid or other transverse and fore-and-aft support is in good shape. This structure supports compression loads and also must respond to changes in backstay tension and side loading, not to mention the shock loads of a beat to windward in heavy seas. This is also the time to do what I call spar-oscopy. Take a compact LED flashlight and tape it to the end of a long, thin PVC tube or bamboo fishing pole that will be used to look at the mast interior.

This jury-rigged light on a pole, allows you see signs of internal corrosion and gives you a chance to locate abrasion points where halyards have been misled or are rubbing on hardware. A narrow spot beam will illuminate much of the inner wall of the mast, and if the running rigging has been replaced with thin messengers and the spreader “dog bones” (cross connecting supports) have been removed, you will have a clear sight line up the spar. This is a good time to sort out any halyard overlaps.

Riggers also look for an ailment called “elephant foot.” It’s a descriptive name for the partial crumpling of the spar near the base of the mast, It’s caused by over-compression and/or a wall section that is too thin. This wrinkling is usually just above the mast step, and it indicates a condition just shy of complete failure. It can be linked to prolonged ponding to windward with excessive backstay tension and overpressuring mast jacks. In some cases a new section can be spliced into the spar. By if it’s an older mast and other significant signs of deterioration are present, it may be time to opt for a new spar. Don’t bet the farm on an “it hasn’t failed yet” assumption; hire a skilled rigger to advise on the tough calls.

At first glance, the mechanical challenge linked to stripping hardware from a mast seems rather simple. All you need are a couple of screwdrivers and you’re ready to go. Unfortunately, the gods of galvanic corrosion have placed another obstacle in the sailor’s way.

The threads of those stainless steel screws attaching hardware to base plates or to the mast wall itself have become so corroded they are likely to be screwdriver-proof. Part of the blame goes to original hardware installers, who gave little attention to coating threads with an anti-seize compound and the effect it would have on future maintenance.

Revive Your Mast Like a Pro

So after some years or decades, when it’s time to see what lies underneath the hardware, my first step is to clean all oxidation, paint and grime away from the screw slots and make sure that the chosen screwdriver fills the entire slot. A snug fit is the goal. Then, if a good counter clockwise twist fails to elicit any rotation, it’s time to add a wrench to the screw driver and deploy a good deal more torque.

If this also fails to loosen the bugger, I go to plan B before I ruin the screw slot. Step one is to use a pick to scrape away oxidation around the screw head perimeter. The next step is to douse the area with a penetrant such as PB Blaster, CRC’s Ultra Screwloose, Knocker Loose Plus, Gasoila Free-All or a similar product (see Inside Practical Sailor blog post, “More Boat Tips: Unsticking Stuck Nuts and Bolts”).

Before once again applying torque to the problem, I spend some time using a drift pin and a small ball-peen hammer to tap each chemically soaked fastener. Afterwards I add more penetrant around each screw head. Instead of immediately reverting to a brute force approach, which more often than not leads to a broken fastener or a damaged screw slot, I let the penetrant do its thing and return the next day with my portable impact driver and assortment of screw driver bits. The small Makita impact tool applies a pulsing torque. Combined with a little penetrant and a lot of patience, I’ve found this tool to be very effective on stubborn fasteners. Screw diameters of ¼ inch or less are not hard to snap so use pulsing torque is far better than more leverage and brute force.

If the screw slot is damaged it’s time to switch gears and be ready to drill out the head of the screw and pull the hardware off the remaining stud. A stud remover fitted to a socket wrench works better than vise grips when it comes to backing out a headless screw. But it requires a half-inch or more of the screw stem to be exposed.

The secret to drilling off the damaged head of a screw involves the use of a drill bit made for stainless steel. Place it in the chuck of a low-speed drill that delivers ample torque at slow speeds. Those using a dull bit and a high-speed drill are likely to work-harden the stainless steel screw head, making it even harder to drill. Applying cutting oil that both cools and lubricates a bit will make drilling more effective.

ALONG THE COLUMN

A sailboat mast is like a long electrical fuse: one bad spot and the show is over. Critical failures are usually linked to standing rigging failures and can occur at toggle or tang attachment points, on the spar itself or at spreader tips and roots. Upper shroud tang fittings, near the masthead, need a close look. Check clevis pin holes for elongation and Tball or stem ball cups for deformation.

Sight along the open spans of the spar, where no hardware is attached. It should be free of abrasion marks and signs of halyard shackle damage. It’s surprising how many painstakingly applied paint jobs are ruined by halyard slating cause by poorly set halyards. During this part of the inspection also check exit sheaves, winch bases/pads, mast steps, the bow light, radar bracket and other attached hardware.

The gooseneck fitting and boom vang points of attachment are highstress areas and prone to developing stress cracks. Just below this union, forces converge at the mast partners, the reinforced area where a keelstepped spar passes through the deck. Check here for stress-related damage as well as corrosion issues. If you find signs of extensive pitting or stress cracks, a cosmetic repair can be more harm than help. Have a local rigger with a good reputation take a close look at what you have uncovered.

The mainsail mast track should be straight and the slugs, slides or cars that run in or on them should slide freely. Take an extra slide or car and hand test the track, identifying any points where friction increases. Problems are often caused by burred or dented metal, oxidation in an internal track or misalignment at track joints. Most of these issues are easy to resolve while the spar is horizontal and access is optimized. In-mast or in-boom furling systems each have an inspection and maintenance routine outlined by the manufacturer. Maintaining optimum reliability revolves around following these guidelines. Care should be taken to avoid keeping paint and primer from hampering track function.

Search for causes of abrasion, eliminate the dings and dents from halyard shackles by solving lead problems. And be on the lookout for hairline cracks emanating from fasteners on the leading edge of the mast. Modern spar design accounts for backstay tensioning that induces bend in the mast to adust headsail shape. This bending results in an intentional tension increase on the spar’s leading edge, adding new stress to a column already in compression. Small cracks emanating from fasteners on the leading edge of the mast can be enlarged as the mast is intentionally bowed.

Every sailor who’s painted anything on their boat has plenty of tips to share. But when it comes to useful insider advice, pay more attention to the pros who have learned what works over many years. The good news is that although paint brand allegiance may vary, generic mast prep and painting techniques have a high degree of correlation.

When it comes to the first step in the prep process, every expert sings the same refrain. Remove the hardware if possible, especially if there’s any sign of blistering or paint failure around the edges. If there’s no sign of any corrosion at all, and the fasteners are likely to snap rather than release, carefully prep and tape around the hardware.

Sand, wire brush or sand/soda blast all areas where corrosion has pitted or left the surface covered with white aluminum oxide. Take a close look at the heel of the mast and the mast step itself. Both need to be free of corrosion and not damaged by metal loss or physical damage. The same goes for the area where spreaders, stays and shrouds attach. The masthead fitting also deserves close scrutiny. Inspect the aluminum around where the sheave axle(s) attach. A corroded aluminum masthead truck, with deterioration around the support for headstay or backstay toggles, can spell disaster. This corrosion inspection is a good time to catch pending problems.

In most cases, OEM painted spars hold up quite well, especially those that have been carefully prepped, epoxyprimed and LPU top coated. Eventually, weathering causes the gloss to disappear, but the paint retains excellent adhesive quality. If you’re facing such a challenge and there’s little or no sign of physical damage or corrosion around hardware, there’s nothing wrong with simply renewing the top coat.

Revive Your Mast Like a Pro

In such cases, begin with a wash and/ dewax cleanup, sand with 220/320, remove dust, tape off hardware, solvent wipe and apply of two coats of the same (or similar type) topcoat, scuff-sand between coats.

However, if there are dings, scrapes or areas where corrosion has damaged the coating or areas where paint adhesion is failing, a decision must be made between spot repairs and complete mast redo. The latter involves removal of most or all of the hardware and stripping off every bit of the old paint. A spot repair approach is much less labor intensive, but if corrosion is rampant, spot repairing can be counterproductive.

During the prep process it’s essential to clean and degrease the surface before doing any sanding or other abrasive work. I prefer to use the solvent/cleaner of the paint manufacturer I’ve chosen. Clean cotton rags work best, and by meticulously wet wiping the surface you eliminate contaminants that can be forced into the substrate during sanding.

In the case of a repair and recoat effort, once the corrosion and flaking paint have been removed, feather in the adjacent painted mast surface with 60- 80 grit paper to achieve a toothy grip for the epoxy primer that follows. When doing a spot repair, this taper zone becomes an important test of one’s ability to feather an edge and hide the old to new paint junction. Seamless blending of the primer sets the stage for a successful, smooth transition spot repair. If, as you sand the boundary, the old paint continues to flake rather than allow you to feather the edge, It time to switch gears and consider removing all the paint.

An important step in painting aluminum is to get an epoxy primer on a freshly sanded and clean surface as soon as possible. When painting an entire spar, It helps if you can set up a way to hang the mast at waist level so it can be rotated in order to access all surfaces efficiently.

Revive Your Mast Like a Pro

PRODUCT UPDATE

Interlux recommends doing the degrease wipe down with their 202 Solvent Wash prior to sanding. Then prime the spar using their InterProtect 2000E/2001E, thinned 15-20% with their brush or spray reducer. It’s a user friendly epoxy primer and easy to sand. Two coats makes the 60-80 grit sanding marks disappear. Both single-part Bright Sides and two part Perfection deliver a smooth glossy finish. The former is easier to apply and the latter is more durable and long lived.

Pettit offers a complete lineup of aluminum paint and prep products. Their approach kicks off with a solvent clean and a medium grit emery cloth sanding. When the residue has been removed, a thin coat of #6455 Primer should be applied. Two hours later, EZ Prime #6149 is applied and when it’s cured and sanded with 220 (repeat if necessary). Finish with two coats of Easypoxy.

Awl Grip recommends an initial cleaning with their surface cleaner T340 followed by a vigorous Scotchbrite scrubbing with Deoxidine and a thorough rinse to remove all residue. When dry prime with 30-Y-94 and within 3-6 hours, without sanding, apply 545 epoxy primer. Sand 220/320 and top coat with Awl Craft 2000.

If the spar was previously anodized precede the above with a 10-minute wash using a 33% solution of natrium hydroxide. Don’t let the solution dry on the spar. Immediately water-rinse and follow the prime and paint process above.

Spreader junctions are like a dangerous highway intersection, a point where competing forces interact and where there are no traffic lights to tame the flow. Rigging tension on the windward side of a sailboat cause compression loads to increase in the windward spreader(s) and decrease in the leeward spreader(s). Discontinuous standing rigging optimizes wire/rod diameter in each panel section, but it also complicates spreader tip hardware. All too often, spreader boots or a well-meaning taping effort, ends up looking like a response to an ankle injury. Even worse it creates a moisture-holding corrosion bath that enhances galvanic corrosion and oxidation. The goal is to avoid going overboard with padding and tape and making sure that water will not collect around spreader tip hardware.

Spreader bases are another realm of serious concern due to cycle loading, multidirectional forces and dissimilar metal contact. Swept back spreaders, especially those that eliminate the need for a backstay, cope with even greater loads. So when the rig is un-stepped, check how the spreader attachment was engineered. Was a doubler added to the mast wall and/ or were cutouts installed and hardware added to connect spreader pairs? In either case, corrosion in key load path areas can greatly decrease the spar’s ability to cope with the fluctuating loads. It’s no surprise that masts often break just above a set of spreaders.

AT THE MASTHEAD

Once launched, it’s hard to see what’s going on at the masthead. This means that when the spar is down it’s time to get a really close look at the mast truck and its associated fittings. Begin by disconnecting the standing rigging and checking the geometry of every hole that supports a clevis pin. The rule of thumb is: round is good, elliptical is bad. This goes for the tangs that connect upper shrouds to the spar as well as the holes in a welded aluminum masthead fitting. The loss of an upper shroud while beating to windward usually brings down the mast, so extra attention in this area is time well spent.

Carbon spar manufacturing mimics the engineering pioneered in the aerospace industry. They have become an essential component In the most competitive ranks of sailboat racing and caught on with cruising sailors who own lighter, more performance oriented sailboats.

Most spars are built on metal mandrels by carefully aligning layers of prepreg unidirectional and multi-axial carbon fiber from masthead to heel. Intermittently, a debulking process is used to squeeze the layers together, and after the laminate schedule has been carefully aligned, it’s placed in an autoclave. Here the epoxy prepreg in the carbon material becomes viscous and cures under controlled heat and air pressure. These materials are expensive, the labor is time-consuming and the quality control must be rigorous.

Revive Your Mast Like a Pro

One of the major advantages of carbon mast building is the ability to engineer the layup to coincide with the load paths and stresses in the structure. Finite element analysis has helped identify how and where forces are transferred through the tube section. Weight is saved by only adding material where it is needed.

A cruising boat designer may opt for extra reinforcement that increases the safety factor by raising the breaking point of the material. Racing sailors have validated the performance uptick associated with carbon spars. Carbon/epoxy laminates do not suffer from corrosion but they are anything but immune to UV light. It’s one of the reasons a white primer and LPU topcoat is the sensible finish.

Minor impact damage and abrasion from poorly led running rigging is fairly straight forward to repair. But damage linked to sailing loads that cause major cracks in the laminate or interlayer delamination is another story altogether. In these cases, the spar builder or a composites shop engineer has some tough decisions to make. The big challenge is when a high-tech laminate bundle fails it’s very difficult to scarf in a new section that will handle all the loads in a manner that’s equivalent to, let alone, better than new. Some insurance companies put restrictions or higher premiums on coverage of carbon masts.

Revive Your Mast Like a Pro

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Sailboat Mast: Everything You Need To Know

Anyone who loves sails and boating needs to know their sailing boat from the inside out. If you are new to the sport, then you are probably wondering about things like a sailboat mast and everything around it.

In this article, we have everything you need to know about a sailboat mast, like what it is, its different types, as well as the material it is made of.

All you have to do is keep reading below to find it all out!

What Is A Sailboat Mast?

A sailboat mast is a tall pole that is attached to the deck. It helps secure the sail’s length to the boat and upholds the sail’s structure.

A sailboat mast is the most defining characteristic of a sailboat, helping keep the sail in place. What’s amazing about it is that it can even be taller than the vessel’s length!

Although conventional sailboats use wood, the majority of the newer sailboat masts are constructed of aluminum. The kind of sailboat mast a vessel has depends on the kind of sail plan supported.

What Are The Parts Of A Sailboat Mast?

The sailing mast is essentially a pole that cannot operate effectively without certain critical components.

Moving from the deck to the rest of the sailboat, we can first see the mast boot, which prevents the water from draining down the mast and flooding the cabin.

The stays are the long cords hooked up on each side of the mast, and they hold the mast up off the ground under massive force.

A gooseneck pipe fitting joins the boom to the mast. The sail is raised and lowered using halyard lines that go to the mast’s highest point.

Types Of Sailboat Masts

Rigs with one mast.

Many people that are not aware of the modern sailboat design envision single-mast sailboats.

The reason why this type of sailboat is so widely known is that these masts are low-cost to construct and fairly simple to operate alone.

Sloops, cutters, and catboats are among the most popular rigs with only one mast.

Sloop Masts

Nowadays, sloop rig vessels are the most popular type of sailing boat. Sloops typically have only one mast positioned somewhere on the front third or the middle of the deck, even though some boat models might vary a bit.

A sloop mast is equipped with a big mainsail and a jib sail (see also ‘ Why Are Sails Made In A Triangular Shape? ‘). A Bermuda-rigged sloop has only one towering mast and a triangle-shaped sail. Other not-so-popular gaff-rigged sloops have a significantly smaller mast and bigger 4-point mainsails.

Catboat Masts

Catboats are distinctive New England boats that have a forward-mounted standard mast and a long boom. A catboat, unlike a sloop-rigged boat, is only equipped with one sail.

It is also typically mounted (more or less) right in front of the boat, and it is commonly short and relatively thick.

Catboats are frequently gaff-rigged. In a single-mast design, gaff-rigged sail designs (see also ‘ The Definition And History Of The Lateen (Triangular) Sail ‘) succeed in making the most out of short masts and are relatively simple to maneuver.

The mast of gaff-rigged catboats is shorter than that of a Bermuda-rigged boat of comparable size, but it is typically taller than that of comparable gaff-rigged crafts.

Cutter Mast

A cutter-rigged sailboat has only one towering mast and several headsails, which is why it can be mistaken for sloops when seen from afar.

However, because cutters use numerous headsails rather than one standard jib (see also ‘ Everything You Need To Know About Sailboat Jibs ‘), their masts are typically taller than those of comparable-sized sloops.

In several places, a gaff-rigged cutter is far more usual than a gaff-rigged sloop. Even at times when its sails are folded, a cutter can be distinguished from a sloop.

This is due to the fact that cutters frequently have a protracted bowsprit and two front stays; the forestay and the jib stay.

Rigs With Multiple Masts

Multi-mast sailboats (see also ‘ Small Sailboats: What Are They Called? ‘) are not as popular as single-mast sailboats. That is why the design and structure of a multi-mast boat usually make it classier and more navigable.

A multi-mast boat provides more than simply great looks. It also provides speed and efficient control for skilled seamen.

Most of these boats have two masts, which seem to be frequently smaller than the masts on comparable-sized single-mast crafts. Yawl, ketch, as well as schooner rigs, are among the most popular types.

Yawls are sturdy multi-mast boats whose length ranges from 20 to more than 50 ft. A yawl has a lengthy forward main mast and a small mizzen mast at the back of the vessel. This type is also frequently gaff-rigged and was previously used as a utility boat.

A yawl-rigged boat can also self-steer by using the mizzen mast and sail. The yawl can be distinguished from many other double-mast vessels by its short mizzen mast, which is frequently half the size of the main mast.

Furthermore, the mizzen mast is located toward the back of the rudder post.

Ketch Masts

Ketch masts can be mistaken for yawls with a quick look. However, ketch masts are equipped with two masts of comparable size and a significantly bigger mizzen mast. A ketch boat’s mizzen mast is located at the front of the rudder post.

Ketch-rigged vessels are frequently gaff-rigged, with topsails on each one of their masts. Triangle-shaped sailplanes on some ketch-rigged vessels prevent the necessity for a topsail.

Ketch masts, much like the yawl ones, have a headsail, a mainsail, and a mizzen sail that are similar in size to the mainsail. Finally, a ketch-rigged vessel can sail while handling more than one rear sail.

Schooner Masts

Schooners are some of the most beautiful multi-mast sailboats. They are clearly more similar to ketches than yawls. However, if you closely look at a schooner, you will see that it will feature a smaller foremast and a longer (or nearly equal-sized) mast behind it.

Schooner masts are large and heavy, but they are generally shorter than single-mast vessels of comparable size.

This is due to the fact that double-masted vessels share the sail plan over 2 masts and do not require the additional length to compensate for the reduced sail space.

Finally, they are typically gaff-rigged, with topsails and topmasts that expand the mast’s length.

Masts Of Tall Ships

Tall ships are those traditional large cruising ships that ruled the seas well before age of steam. Renowned ships with this massive and intricate rig setup include the U.S.S Constitution as well as the H.M.S. Victory.

Tall ships have 3 or more massive masts that are frequently constructed using big tree trunks. Tall ships with 5 or more masts are quite common too.

Tall ships typically are as long as 100 feet or more, since the size and sophistication of these square-rigged vessels render them only useful at scale.

Tall ships have main masts, foremasts, mizzen masts, and gaff-rigged jigger masts at the back of their mizzen masts.

Sailboat Mast Everything You Need To Know (1)

Mast Materials For Sailboats

The masts of sailboats (see also ‘ Two-Mast Sailboat Types ‘) are typically constructed of aluminum or other specific types of wood. Until the 1950s, almost all sailboat masts were constructed of wood.

That began changing around the time that fiberglass vessels rose to fame, with aluminum being now the most used mast material.

Aluminum Masts For Sailboats

Aluminum has become the most popular modern mast material. Aluminum masts are lighter in weight, hollow, and simple to produce. Such reasonably priced masts efficiently withstand seawater. These masts are also heavy for their size.

If there is one drawback to this type of mast that would be galvanic corrosion, which happens extremely quickly once seawater is in contact with aluminum and another metal, like steel and copper.

So, in types like the Bermuda-rigged sloop which are frequently made with aluminum, that is an issue.

Wooden Masts For Sailboats

The typical material for sailboat masts is wood, which is still employed for many specially designed boats nowadays.

Wood masts are big and bulky, yet very sturdy, and proper maintenance can guarantee their lengthy (over 100 years!) lifespan. They are also prevalent on gaff-rigged vessels because wood is best suited for short masts.

The Fir family provides the most popular mast wood. Although Douglas Fir is widely used, regional models (such as British, Columbian, and Yellow Fir) are also ideal.

Several sailboats, especially the tall ships, have masts made of pine and sometimes redwood. Other cedar species like the Port Orford or the Oregon cedar, can also be used for masts and spars.

Carbon Fiber Masts For Sailboats

Carbon fiber masts are a relatively new addition to the boatbuilding industry, and they have a few perks over the wood and aluminum ones.

First of all, carbon fiber is both strong and light, making it perfect for sailboats designed for races and which typically have tall masts. The best top-quality carbon fiber masts in the business are used by ships competing in America’s Cup races.

Maintenance Of Masts

It is critical to maintaining the sailboat masts and all of their associated hardware. Masts’ stays, lines, and halyards must be regularly checked, modified, and replaced on a regular basis. Masts made of wood must be lacquered and inspected for rot.

Masts made of aluminum do not typically require regular checks and maintenance, but any indications of a corrosive environment should be acted upon right away.

Build a clear maintenance schedule with your regional boat repairman or boating specialist. Keep in mind that preventative maintenance is always less expensive and simpler than repair work.

Choosing The Right Mast

For those who own a production boat, the options will be determined by the model and manufacturer.

The important factors to keep in mind for one-off boats without a designer sail plan are:

  • the masts step’s features
  • the length and displacement of the boat
  • the addition of backstays and running backstays
  • the quantity and placement of chainplates

If the mast is on a step on deck rather than on the structural beam, an image of the step may be useful to the mast maker.

For those who frequently take part in races, a carbon mast will save them from the extra weight and enhance their performance.

The Bottom Line

We hope that this article was helpful in learning more about a sailboat mast, the different types of mast you can see on vessels, as well as the materials they are made of, and their maintenance requirements.

Masts play a vital role in holding the boats in place, allowing people to keep on sailing to their dream destination, and they are also an eye-catching element of sailboats thanks to their vertical form and their length that often surpasses that of the sailboat itself.

Depending on the use of the boat, you will get a different type of mast, and the material it will be made of, its size, height, and weight, will guarantee the best sailing experience!

Related Posts:

Everything You Need To Know About Sailboat Jibs

Watch CBS News

Italian officials open shipwreck and manslaughter investigation in superyacht sinking that killed 7

Updated on: August 24, 2024 / 9:01 AM EDT / CBS/AP

Prosecutors in Italy said Saturday they have opened an investigation into shipwreck and manslaughter after a superyacht capsized during a storm off the coast of Sicily, killing seven people onboard.

Termini Imerese prosecutor Ambrogio Cartosio confirmed the investigation but said no suspect is currently identified. Investigators are hoping to salvage the ship, which is lying on the seabed 164 feet underwater , but that may take months. 

"We are only in the initial phase of the investigation. We can't exclude any sort of development at present," he told reporters at a news conference. 

The main question investigators are focusing on is how a sailing vessel deemed "unsinkable" by its manufacturer, Italian shipyard Perini Navi, sank while a nearby sailboat remained largely unscathed.

bayesian-yacht.jpg

Civil protection officials said they believe the yacht, which featured a distinctive 246-feet aluminum mast, was struck by a tornado over the water , known as a waterspout, and sank quickly. 

Rescuers on Friday brought ashore the last of seven bodies from the sinking of The Bayesian, an 184-foot British-flagged luxury yacht that went down in a storm while docked near the small Sicilian village of Porticello early Monday. The sailboat was carrying a crew of 10 people and 12 passengers.

The body was believed to be that of Hannah Lynch, 18, the daughter of British tech magnate Mike Lynch . His body was recovered on Thursday. He had been celebrating his recent acquittal on fraud charges with his family and the people who had defended him at trial in the United States. His wife, Angela Bacares, was among the 15 survivors who escaped in a lifeboat.  

"The Lynch family is devastated, in shock and is being comforted and supported by family and friends. Their thoughts are with everyone affected by the tragedy," a spokesperson for the family said in a statement issued Friday.

ITALY-MARITIME-ACCIDENT-BRITAIN

The other five victims are Christopher Morvillo, one of Lynch's U.S. lawyers, and his wife, Neda; Jonathan Bloomer, chairman of Morgan Stanley's London-based investment banking subsidiary, and his wife, Judy; and Recaldo Thomas, the yacht's chef.

Rescuers struggled for four days to find all the bodies, making only slow headway through the interior of the wreck because of how far below the surface it is. Searchers used an underwater drone as part of the recovery efforts. 

Area resident Maria Vizzo told CBS News that the region has "never seen something like this." 

"Sunday night here we saw the end of the world in Porticello," Vizzo said in Italian. "The town of Porticello is mourning these people who died. Everyone is talking about it on the radio, and in the news. We are here. We pray to the Lord, and we ask for a blessing for those who died." 

More from CBS News

6th body recovered from superyacht that sank off Sicily

Divers recover remains from superyacht that sank off Sicily

5th body recovered from superyacht off Sicily, as questions mount

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56m perini navi sailing yacht BAYESIAN yacht sinks off coast of sicily

Live updates: Seven dead in 56m superyacht Bayesian sinking tragedy

Seven people have died in the Bayesian sinking disaster. These include the six missing people who were inside the yacht when it sank, as well as a seventh person who was located shortly after the disaster. The seventh person is understood to be the yacht's chef, Recaldo Thomas. The other six are:

  • British tech entrepreneur Mike Lynch, once dubbed 'Britain's Bill Gates'
  • Lynch's 18-year-old daughter, Hannah
  • Morgan Stanley's chairman, Jonathan Bloomer
  • Judy Bloomer, wife of Morgan Stanley chairman
  • Chris Morvillo, a lawyer working for London-based law firm Clifford Chance
  • Neda Morvillo, an American jewellery designer and Chris' wife

It is understood that the yacht was being used to celebrate Lynch's recent victory in a 13-year £8 billion fraud acquittal.

No one remembers the mast snapping before 56m superyacht Bayesian sunk, says crew

No one recalls seeing the mast snap on board the 56-metre Perini Navi sailing yacht Bayesian which sank off the Italian island of Sicily on 19 August. The eyewitness account of a crewmember on board the vessel, which was obtained by BOAT International , said that the boat was struck by a freak weather event which led to the yacht heeling at around 20 degrees to starboard. As crewmembers were securing items, the heeling angle began to increase rapidly until the yacht started taking on water and sank rapidly.

The crewmembers who were up on deck were able to evacuate the yacht with minor injuries. The yacht is understood to have sunk in just twelve minutes, and it is believed that a "major ingress" of water from the top down would have caused the sinking, according to a captain who wishes to remain anonymous. This is based on the fact that no breaches have been reported in the yacht's hull, and the fact that the yacht should have been able to remain afloat with two flooded compartments.

"Very difficult to understand what could have overwhelmed a vessel of that size" says captain of sistership

The captain of the sistership to the sunken 56-metre Perini Navi sailing yacht Bayesian has said it is "very difficult to understand what could have overwhelmed a vessel of that size" and called the 56-metre Perini Navi series "bulletproof".

David Hutchinson, captain of Rosehearty , said he had taken the yacht around the world multiple times and he had "total faith in the boat".  "We've been to Antarctica and Chile, and we've had her in 70 knots of wind," he says, and the vessel had never put them in a situation that felt unmanageable.

However, Hutchinson noted there were differences between Bayesian and Rosehearty ; notably, Bayesian's  74-metre mast, which would have been heavier and added increased windage. The yacht's layout was also different, with guest accommodation on Bayesian located further forward.

Live updates

  • During a news conference on Saturday morning (24 August), prosecutors confirmed they are in the early stages of investigating a "crime hypothesis" of culpable shipwreck and manslaughter. Authorities also said the yacht likely sunk because of a downburst (powerful wind that descends from a thunderstorm), rather than a waterspout.
  • A search and rescue for six missing people has concluded. The final missing person is understood to be Hannah Lynch. 
  • According to Reuters, six bodies have now been found in the sunken yacht. These include Mike Lynch, a British technology entrepreneur who co-founded Autonomy Corporation and founded Invoke Capital, although Italian authorities have not confirmed this.  
  • One person was found immediately after the yacht sunk, and this is understood to be the yacht's chef. 
  • Lynch’s wife, Angela Bacares, and a one-year-old are among the fifteen people rescued along with Bayesian' s captain, James Cutfield.
  • Another sailing vessel in the area, the 42-metre Sir Robert Baden Powell ,  stepped in to offer assistance in the initial rescue.
  • Divers have been able to reach Bayesian' s sunken hull, which lies at 45 metres of depth about half a mile from the coast. The yacht had the largest aluminium masts of any sailing yacht on the water.
  • Eyewitnesses in the area reported "hurricane" conditions off the coast but local weather websites did not indicate any severe squall, which suggests that the weather event was not forecast.
  • At around 5am local time on 19 August, Bayesian was hit by bad weather and sunk.  The sailing yacht was anchored or idle at the time of the incident.

Built in Italy by renowned builder Perini Navi and delivered in 2008, the yacht's naval architecture was developed by Ron Holland Design while the interior design is by Rémi Tessier . She was formerly known as Salute and was last refitted in 2016. She was listed for sale earlier this year, according to BOATPro . The yacht had accommodation for nine guests and 12 crew.

BOAT International will update the story as it develops.

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Mike Lynch: Seven key unanswered questions around the sinking of the Bayesian

With the search continuing of the sunken bayesian an investigation has been launched to establish what caused the disaster off the coast of sicily, article bookmarked.

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With the Bayesian lying on her side 50 metres underneath the now gentle waters of the Mediterranean, mystery still surrounds how the 56-metre superyacht, sank in the typhoon off the port of Porticello.

Remotely controlled underwater vehicles and cave divers are looking to raise the yacht , which experts will examine in the coming days. For now, the focus is on finding the final sixth passenger since the yacht went down in the early hours of Monday 19 August.

Four bodies were recovered from the vessel on Wednesday, with the fifth brought to shore on Thursday morning. They have now been identified as British tech tycoon Mike Lynch, Morgan Stanley chairman Jonathan Bloomer, his wife Judith Bloomer, lawyer Christopher Morvillo and his wife Neda Morvillo.

Mike Lynch is among those confirmed as dead

Mr Lynch ’s 18-year-old daughter remains unaccounted for, with divers returning to the site to continue searching the sunken boat.

It will take weeks for Ambrogio Cartosio, the chief prosecutor of Termini Imerese, and his team to establish whether the sinking of the Bayesian was down to human error, an unpredictable weather event or whether anyone is liable.

They have said they will interview the survivors in the coming days – some of whom were pictured leaving the Domina Zagarella hotel in Santa Flavia, which has become the headquarters for survivors, police and rescuers.

Many questions face the investigators:

Mike Lynch yacht latest: Fifth body found inside Bayesian boat sunken off coast of Sicily

Were access hatches left open?

One expert at the scene in Sicily said an early focus of the investigation would be on whether the yacht’s crew had failed to close access hatches before the tornado struck.

Yachting experts have suggested that the hatches being open could have allowed the Bayesian to fill with water quickly and sink.

But Andrea Ratti, a nautical design professor at Polytechnic University of Milan, said a boat the size of the Bayesian could only sink so rapidly by taking in a huge amount of water.

“One can make plausible assumptions that leave room for doubt,” he said, before suggesting that one or more portholes, windows or other openings may have been broken or smashed open by the waterspout.

Was the boat prepared for a storm?

Prosecutors will look at whether appropriate measures were taken in preparation for the storm.

The luxury superyacht called ‘The Bayesian’ off Porticello, Palermo

The yacht’s captain, James Catfield, from New Zealand, told Italian media of the suddenness of the waterspout that turned a luxury super yacht into a death trap.

“We just didn’t see it coming,” he said.

Luca Mercalli, the president of the Italian Meteorological Society, said on Tuesday that the crew should have made sure that all the guests were awake and given them lifejackets in light of the forecasted heavy rains.

The coast guard said bad weather had been forecast, but added that it was more virulent than expected. Some locals spoke of a waterspout, or sea whirlwind, of exceptional force.

“It was a strange thing,” fisherman Andrea Carini said. The Bayesian was at anchor, its sails down, when the tempest hit, with another yacht moored nearby.

A nearby yacht, the 42-metre Sir Robert Baden Powell, remained anchored and weathered the storm after its captain turned on the engine to keep control of the vessel and avoid a collision with the Bayesian.

Moment Bayesian yacht is engulfed by storm

The captain, Karsten Borner, said he did not know whether the crew of the Bayesian had managed to switch on its engines.

“I don’t think they did things wrong, I think they were surprised by the power of the storm,” he said.

“I only know that they went flat with the mast on the water and that they sank in two minutes,” he said, adding that the storm was “very violent, very intense”, bringing in “a lot of water and I think a turning system like a tornado”.

Did the world’s largest aluminium mast have anything to do with the sinking?

The Bayesian has one of the largest masts in the world

The Bayesian was built by Italian shipbuilder Perini in 2008 with a 75m (246ft) mast which it claims is the tallest aluminium mast in the world.

Scott Painter, who took over Lynch’s multi-billion dollar software company called Autonomy, founded in 1996, said Lynch’s yacht may have been more vulnerable due to the mast.

“The mast was the ultimate sailor’s bragging right,” Painter told the outlet. “That mast must’ve been over 240 feet tall, which is either the tallest or second tallest in the world.”

He added: “That could certainly contribute to a capsize as it would destabilize the yacht. And if it were to lean over too far, it could absolutely capsize the yacht.”

Captain Borner said: “If the mast had been broken they wouldn’t have capsized.”

Would a lightning shock wave damage the mast?

Colonel Attilio Di Diodato, director of the Italian Air Force’s Center for Aerospace Meteorology and Climatology, said the agency had registered intense lightning activity and strong gusts of wind in the area.

The Bayesian had one of the tallest aluminium masts in the world, according to its builder, Perini Navi.

“Having a tall aluminium mast would not make it the safest port to be in case of a storm,” said Andrea Ratti, associate professor of nautical design and architecture technology told the Politecnico di Milano.

The type of intensity unleashed by a violent lightning storm “could have created a significant shock wave”, he added.

Was the Bayesian keel retractable and was it down?

The Bayesian had a retractable keel, a fin-like apparatus under the hull that helps stabilise boats and acts as a counterweight to the mast. It is not known whether it was down at the time of the vicious storm.

Both Ratti and Mattioni questioned whether the yacht had been anchored with the keel up, reducing the vessel’s depth under water and making it less stable. Ratti said strong winds might have caused the boat to start oscillating wildly, “like a pendulum”, putting exceptional strain on the mast.

Divers have only ten minutes to investigate boat

Was the the Bayesian properly anchored?

Tom Sharpe, a retired Royal Navy commander and defence commentator, told CBC News that a mast the size of the Bayesian’s is designed for a massive sail, and without that sail raised and catching the wind, the gusts likely would’ve had a negligible impact on the aluminum pole.

He instead suggested the anchor may have played a pivotal role.

“My kind of working assumption is that she was probably a bit further in at anchor, and it’s very likely, in these sort of conditions, that her anchor dragged,” he said.

He added the 10-strong crew was better off steering toward the anchor to stabilise the yacht or even raising the anchor and steering into the open Meditteranean to ride out the storm.

“They might have got caught in that middle ground where they’re not on a particularly good anchorage but the anchor is now controlling the bow of the ship”, he posted.

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Lynch Yacht Sinking Off Sicily Proves as Baffling as It Is Tragic

As bodies were recovered, the authorities and experts wondered how a $40 million, stable and secure vessel could have sunk so quickly.

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A diver in an orange jumpsuit suit and crews in gray shirts and red trousers hoist remains in a blue body bag onto a boat, as others in reflector uniforms stand nearby.

By Emma Bubola and Michael J. de la Merced

Emma Bubola reported from Porticello, Italy, and Michael J. de la Merced from London.

Two months after being cleared in a bruising legal battle over fraud charges, the British tech mogul Mike Lynch celebrated his freedom with a cruise. He invited his family, friends and part of his legal team on board his luxury sailing yacht, a majestic 180-foot vessel named Bayesian after the mathematical theorem around which he had built his empire.

On Sunday night, after a tour of the Gulf of Naples, including Capri, and volcanic islands in the Eolian archipelago, the boat anchored half a mile off the Sicilian coast in Porticello, Italy. It chose a stretch of water favored by the Phoenicians thousands of years ago for its protection from the mistral wind and, in more recent times, by the yachts of tech billionaires. The boat was lit “like a Christmas tree,” local residents said, standing out against the full moon.

But about 4 a.m., calamity unfolded. A violent and fast storm hit the area with some of the strongest winds locals said they had ever felt. Fabio Cefalù, a fisherman, said he saw a flare pierce the darkness shortly after 4.

Minutes later, the yacht was underwater. Only dozens of cushions from the boat’s deck and a gigantic radar from its mast floated on the surface of the sea, fishermen said.

In all, 22 people were on board, 15 of whom were rescued. Six bodies — five passengers and the ship’s cook — had been recovered by Thursday afternoon, including that of Mr. Lynch, an Italian government official said, adding that the search was continuing for his daughter.

It was a tragic and mystifying turn of events for Mr. Lynch, 59, who had spent years seeking to clear his name and was finally inaugurating a new chapter in his life. Experts wondered how a $40 million yacht, so robust and stable could have been sunk by a storm near a port within minutes.

“It drives me insane,” said Giovanni Costantino, the chief executive of the Italian Sea Group, which in 2022 bought the company, Perini, that made the Bayesian. “Following all the proper procedures, that boat is unsinkable.”

The aura of misfortune only deepened when it emerged that Stephen Chamberlain, 52, a former vice president of finance for Mr. Lynch’s former company and a co-defendant in the fraud case, was killed two days earlier, when he was hit by a car while jogging near his house in England.

Since June, the two men had been in a jubilant mood. A jury in San Francisco had acquitted both on fraud charges that could have sent them to prison for two decades. There were hugs and tears, and they and their legal teams went for a celebratory dinner party at a restaurant in the city, said Gary S. Lincenberg, a lawyer for Mr. Chamberlain.

The sea excursion was meant as a thank-you by Mr. Lynch to those who had helped him in his legal travails. Among the guests was Christopher J. Morvillo, 59, a scion of a prominent New York family of lawyers who had represented Mr. Lynch for 12 years. He and his wife, Neda, 57, were among the missing.

So, too, was Jonathan Bloomer, 70, a veteran British insurance executive who chaired Morgan Stanley International and the insurer Hiscox.

The body of the ship’s cook, Recaldo Thomas, was recovered. All the other crew members survived. Among them was Leo Eppel, 19, of South Africa, who was on his first yacht voyage working as a deck steward, said a friend, who asked not to be identified.

Since the sinking, the recovery effort and investigation have turned the tiny port town of Porticello, a quiet enclave where older men sit bare-chested on balconies, into what feels like the set of a movie.

Helicopters have flown overhead. Ambulances have sped by with the sirens blaring. The Coast Guard has patrolled the waters off shore, within sight of a cordoned-off dock that had been turned into an emergency headquarters.

On Wednesday afternoon, a church bell tolled after the first body bag was loaded into an ambulance, a crowd watching in silence.

The survivors were sheltering in a sprawling resort near Porticello, with a view of the shipwreck spot, and had so far declined to comment.

Attilio Di Diodato, director of the Italian Air Force’s Center for Aerospace Meteorology and Climatology, said that the yacht had most likely been hit by a fierce “down burst” — when air generated within a thunderstorm descends rapidly — or by a waterspout , similar to a tornado over water.

He added that his agency had put out rough-sea warnings the previous evening, alerting sailors about storms and strong winds. Locals said the winds “felt like an earthquake.”

Mr. Costantino, the boat executive, said the yacht had been specifically designed for having a tall mast — the second-tallest aluminum mast in the world. He said the Bayesian was an extremely safe and secure boat that could list even to 75 degrees without capsizing.

But he said that if some of the hatches on the side and in the stern, or some of the deck doors, had been open, the boat could have taken on water and sunk. Standard procedure in such storms, he said, is to switch on the engine, lift the anchor and turn the boat into the wind, lowering the keel for extra stability, closing doors and gathering the guests in the main hall inside the deck.

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12 guests occupied the yacht’s six cabins. There were also 10 crew members.

Open hatches, doors and cabin windows could have let in water during a storm, according to the manufacturer.

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Open hatches, doors and

cabin windows could

have let in water

during a storm,

according to the

manufacturer.

Source: Superyacht Times, YachtCharterFleet, MarineTraffic

By Veronica Penney

The New York Times attempted to reach the captain, James Cutfield, who had survived, for comment through social media, his brother and the management company of the yacht (which did not hire the crew), but did not make contact.

So far none of the surviving crew members have made a public statement about what happened that night.

Fabio Genco, the director of Palermo’s emergency services, who treated some of the survivors, said that the victims had recounted feeling as if the boat was being lifted, then suddenly dropped, with objects from the cabins falling on them.

The Italian Coast Guard said it had deployed a remotely operated vehicle that can prowl underwater for up to seven hours at a depth of more than 980 feet and record videos and images that they hoped would help them reconstruct the dynamics of the sinking. Such devices were used during the search and rescue operations of the Titan vessel that is believed to have imploded last summer near the wreckage of the Titanic.

After rescuers broke inside the yacht, they struggled to navigate the ropes and many pieces of furniture cluttering the vessel, said Luca Cari, a spokesman for Italy’s national firefighter corps.

Finally, as of Thursday morning, they had managed to retrieve all but one of the missing bodies, and hopes of finding the missing person alive were thin. “Can a human being be underwater for two days?” Mr. Cari asked.

What was certain was that Mr. Lynch’s death was yet another cruel twist of fate for a man who had spent years seeking to clear his name.

He earned a fortune in technology and was nicknamed Britain’s Bill Gates. But for more than a decade, he had been treated as anything but a respected tech leader.

He was accused by Hewlett-Packard, the American technological pioneer that had bought his software company, Autonomy, for $11 billion, of misleading it about his company’s worth. (Hewlett-Packard wrote down the value of the transaction by about $8.8 billion, and critics called it one of the worst deals of all time .) He had been increasingly shunned by the British establishment that he sought to break into after growing up working-class outside London.

He was extradited to San Francisco to face criminal charges, and confined to house arrest and 24-hour surveillance on his dime. In a townhouse in the Pacific Heights neighborhood — with security people he jokingly told associates were his “roommates” — he spent his mornings talking with researchers whom he funded personally on new applications for artificial intelligence. Afterward, he devoted hours to discussing legal strategy with his team.

Despite his persistent claims of innocence, even those close to Mr. Lynch had believed his odds of victory were slim. Autonomy’s chief financial officer, Sushovan Hussain, was convicted in 2018 of similar fraud charges and spent five years in prison.

During Mr. Lynch’s house arrest, his brother and mother died. His wife, Angela Bacares, frequently flew over from England, and she became a constant presence in the San Francisco courtroom during the trial.

After he was finally acquitted, Mr. Lynch had his eye on the future. “I am looking forward to returning to the U.K. and getting back to what I love most: my family and innovating in my field,” he said.

Elisabetta Povoledo contributed reporting from Pallanza, Italy.

Emma Bubola is a Times reporter based in Rome. More about Emma Bubola

Michael J. de la Merced has covered global business and finance news for The Times since 2006. More about Michael J. de la Merced

Morgan Stanley Chief Jonathan Bloomer Also On Sunken Bayesian Yacht With Michael Lynch

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The chairman of Morgan Stanley International was reportedly among the six missing people—including UK tech mogul Michael Lynch— after the 184-foot luxury sailing yacht Bayesian sank in rough seas near Sicily early Monday morning, according to new reports.

Italian emergency services headed out to sea towards the area off the Sicilian coast on Tuesday, ... [+] Aug. 20, 2024.

Lynch , a British tech entrepreneur and one-time billionaire, and his 18-year-old daughter Hannah Lynch are confirmed to be among those still missing after the ship sank (his wife, Angela Bacares, was rescued).

Jonathan Bloomer, chairman of the Morgan Stanley International bank and insurance company Hiscox, is also reportedly among the missing along with his wife, Judy.

Authorities on Monday told the BBC the missing people are presumed to still be inside the boat, and rescue operations resumed Tuesday morning.

The vessel had 22 people on board — 10 crew and 12 passengers — including people from the United States, Britain and Canada, when it overturned at around 5 a.m. Monday, according to the Italian coast guard.

Fifteen people were rescued from the vessel (including a 1-year-old girl), one person was found dead and six, including two Americans , remain missing, according to multiple reports.

Local media reported the person who died was a member of the crew, thought to be the yacht’s chef .

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Who Are The Missing People Aboard The Bayesian Yacht?

Lynch, 59, and his daughter were the first to be reported as among the missing. Lynch's lawyer Chris Morvillo, a former assistant U.S. Attorney for the Southern District of New York, has also not been found, nor has his wife and jewelry designer Neda Morvillo. Bloomer, 70, a close friend of Lynch's, is also missing along with his wife, Judy.

Key Background

The Bayesian was anchored near the port of Porticello overnight Sunday when a harsh storm hit the coast that included a " waterspout ," a tornado-like swirling column of air and water. The ship tipped over and quickly was drug underwater by its massive mast —it had the tallest aluminum mast in the world at 246 feet. Of the 15 people rescued in the aftermath, eight were treated at a local hospital.

Lynch was acquitted in a fraud trial in June after he was accused by Hewlett-Packard of artificially inflating the value of Autonomy before HP bought it for more than $11 billion in 2011. HP wrote off $8.8 million of Autonomy's value within a year of buying the company. Today, The Times estimates Lynch has a net worth of £500 million. He "had a lot of pride" in his yacht, a member of his staff told the U.K. paper, and business filings show the boat is legally owned by his wife, Bacares.

Surprising Fact: Lynch's Co-Defendant Stephen Chamberlain Died The Same Weekend

Stephen Chamberlain, who was acquitted in the same trial as Lynch in June, died hours after news broke of Lynch's disappearance. Chamberlain was hit by a car while jogging in England on Saturday morning and was put on life support before his death was announced late Monday, the Guardian reported . Lynch and Chamberlain were both indicted for conspiracy and wire fraud in the sale of Autonomy to HP before being acquitted.

What To Watch For

An ongoing search operation includes divers attempting to search the vessel, now sitting 160 feet below sea level, as well as rescue boats and helicopters, according to CNN .

$215,000. That's the cost to charter the Bayesian, a single-mast sailing vessel, for one week .

Crucial Quote

“She told me that while they were sleeping, at a certain point the yacht overturned due to the tornado, and they found themselves in the water,” Dr. Domenico Cipolla, head of the emergency room at the pediatric hospital in Palermo, Italy, told The Times . “Some of them immediately managed to get onto the lifeboat. And some, evidently, didn’t make it.”

Further Reading

Mary Whitfill Roeloffs

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“They told me that suddenly they found themselves catapulted into the water without even understanding how they had got there,” he said, “And that the whole thing seems to have lasted from 3 to 5 minutes.”

Giovanni Costantino, CEO of The Italian Sea Group, which owns Perini Navi, the Bayesian's shipbuilder, told Sky News that there were no flaws with the design or construction of the yacht. He said their structure and keel made boats like that “unsinkable bodies.”

In an interview with the Italian newspaper Corriere della Sera, he disavowed responsibility, blaming instead the actions of the crew. “Mistakes were made,” he said. 

Genco said one of his colleagues who arrived at the scene before him initially thought that only three people survived, but the coast guard reported there were other survivors and more emergency services were called in. 

When Genco arrived, he found scenes of panic and despair. 

“Unfortunately, we are used to such panic scenes because we are used to the shipwrecks that happen on Lampedusa ,” Genco said, referring to the island southwest of Sicily, where the wreckage of boats carrying migrants on the sea journey from North Africa to Italy are often found . 

Six of the passengers were declared missing Monday, and by Thursday, the bodies of five had been recovered from the wreck , some 160 feet underwater.

Among those who survived is Angela Bacares, wife of the British tech mogul Mike Lynch , whose body was recovered Thursday. 

Divers searching for six missing people following the sinking of a superyacht off Sicily in a storm have found fifth bodies.

Another survivor has been identified as Charlotte Emsley, 35. She told the Italian news agency ANSA that she had momentarily lost hold of her year-old daughter, Sofia, in the water but managed to retrieve her and hold her over the waves until a lifeboat inflated and they were pulled into safety.

Dr. Domenico Cipolla at the Di Cristina Children’s Hospital in Palermo is also part of a team of medical professionals treating the shipwreck survivors. He told the BBC on Wednesday that Emsley and her daughter, as well as the father of the child, who Cipolla said also survived, are continuing to receive psychological help. 

“Psychological support was constant and is constant even today, because basically it is the wounds of the soul that are the most in need of healing in these cases,” Cipolla said.

Genco also told NBC News that he was especially concerned about the child. “She did not understand anything. She was soaking wet and cold,” he said. 

Karsten Borner, the Dutch captain of the Sir Robert Baden Powell, a yacht that was anchored near the Bayesian, said by phone Wednesday that he saw a thunderstorm come in at around 4 a.m. local time (10 p.m. ET) Monday, followed by what looked like a waterspout, a type of tornado that forms over water. 

The International Centre for Waterspout Research noted on X that there was a “waterspout outbreak” off Italy on Monday, the day the Bayesian sank. 

All the men missing after a luxury yacht sank off Sicily -- who included UK tech tycoon Mike Lynch -- have been found, a coastguard official told.

“I turned on the engine and made maneuvers so that we wouldn’t collide with the Bayesian, which was anchored about 100 meters from us,” Borner said. “Then all of a sudden it disappeared. Then the wind calmed down, we looked around and saw a red flare.”

Borner said he got into his boat’s tender and saw a life raft with 15 people on it. Members of the crew were administering first aid. 

“I don’t know why it sank so quickly, but it may have something to do with the mast which was incredibly long,” he said. Questions have been raised about whether the mast was to blame for the accident as tall masts, even with the sails down, have more surface area exposed to the wind, which can contribute to tipping a vessel in a storm.

The CCTV footage that emerged Tuesday showed the yacht’s 250-foot mast, believed to be one of the tallest aluminum sailing masts in the world, lashed by the storm as it appears to tilt to one side before disappearing.

Claudia Rizzo is an Italy based journalist.

Claudio Lavanga is Rome-based foreign correspondent for NBC News.

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Yuliya Talmazan is a reporter for NBC News Digital, based in London.

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Did the enormous 246ft-high mast on Mike Lynch's yacht cause disaster?

T he enormous 246ft-high aluminium mast on Mike Lynch's superyacht the Bayesian could have been what caused the vessel to capsize and sink rapidly, according to an expert.

British tech tycoon Mr Lynch, 59, remains missing alongside his 18-year-old daughter and six other tourists, including four Brits and two Americans after the ship sunk near Sicily.

The billionaire's boat, which had the tallest aluminium mast in the world at 246ft, was anchored off the coast near Palermo when a tornado hit the area just before 5am.

But during the storm the mast broke, causing the ship to sink rapidly after the weight of the mast took the hull beyond the 'down-flooding angle', according to a yacht industry source.

A local fisherman told reporters he saw a waterspout, a form of tornado that occurs over water rather than land, nearby the boat. 

Salvo Cocina, head of Sicily's civil protection agency, said the Bayesian passengers 'were in the wrong place at the wrong time.'

The 183ft long yacht was built in 2008 by luxury shipmaker Perini Navi in Viareggio, Tuscany and was previously known as the Salute, meaning 'health' in Italian. 

Technical consultant and nautical expert Gino Ciriaci told Italian website  Corriere Della Sera  even if the mast was made of steel it would not have changed anything.

He said a mast that tall would have exerted a pressure of 'tens of tons' due to the wind and said it is 'normal' that the boat could sink based on its technical characteristics.

The Bayesian is classified as a 'pleasure vessel' due to its length, very tall aluminium mast and being 37ft at its widest point.

Mr Ciriaci, who was a shipyard manager in Rome and is authorized by the Italian Ministry of Industry (Consap) to carry out technical assessments following accidents, said a mast can break in 'particularly extreme conditions'.

He said once the mast has fallen, the boat pitches and rolls with the waves much more vigorously without the mast and sails to dampen its movements.

In the case of the Bayesian he said the whirlwind was so violent that the boat heeled over, tilted and put the edge of the deck under water, and at that point, the water began to enter and the boat sank.

Mr Lynch's wife Angela Bacares, 57, was among the fifteen people who were rescued from the 180ft yacht, which she is reported to have owned and had been carrying ten crewmembers, the owner and 11 guests. 

Mrs Bacares told Italian media that both her husband and their daughter Hannah, 18, are missing after the yacht sank.

She told Italian outlet La Repubblica that she and her husband woke up at 4am when the boat tilted. Mrs Bacares said that they were not worried initially, until glass shattered and created confusion.

She sustained abrasions on her feet during the sinking which have reportedly left her unable to walk and sitting in a wheelchair, La Repubblica reports, while she also has bandages elsewhere on her body.

Mr Lynch had invited guests from legal firm Clifford Chance as well as his own company Invoke Capital to celebrate him being acquitted of fraud charges in June, vindicating the entrepreneur after a 12-year legal battle over the $11bn sale of his firm, Autonomy, to Hewlett-Packard in 2011, the Telegraph reported.

Divers have been desperately searching the wreck 160ft beneath the water for the survivors. 

Tragically, the body of a man - believed to be a Canadian national who was working as the boat's chef - was found floating alongside the vessel earlier today. 

There are fears that those who are still missing became trapped in their cabins, with divers earlier reporting that they saw 'bodies through the portholes' of the yacht, according to Italian media . 

The Bayesian several awards for its styling when it was first made, taking home the Best Exterior prize at the World Superyacht Awards in 2009, and the Best Interior at the International Superyacht Society Awards in 2008.

It was also a finalist in the World Superyacht Awards' Best Sailing Yacht in the 45m+ size range in 2009.

The Bayesian could hold up to 12 guests in six cabins, one master, three doubles and two twin rooms, as well as 10 crew members.

Who is Mike Lynch? 

Mike Lynch was celebrated as a British business success story.

Born in Ilford, Essex in 1965, he earned a PhD from Cambridge before founding one of the UK's most successful technology companies, Autonomy, in 1996. 

The married father of two daughters was awarded an OBE in 2006 for services to enterprise.

That same year, he was appointed to the board of the BBC - and was later elected to then-prime minister David Cameron's council for science and technology in 2011.

He advised Mr Cameron on subjects including 'the opportunities and risks of the development of artificial intelligence (AI) and the government's role in the regulation of these technologies'.

But he later became embroiled in a bitter fraud lawsuit stemming from the disastrous $11billion (£8.3billion) sale of his company Autonomy to Hewlett-Packard in 2011.

The legal battle endured more than a decade, and in March this year Lynch  found himself in a San Francisco courtroom to defend himself against fraud and conspiracy charges.

The 59-year-old tycoon had spent much of the previous year living under house arrest with an electronic tag attached to his ankle.

Mr Lynch had potentially faced up to 20 years in a US prison if found guilty of 16 counts of conspiracy, and securities and wire fraud, which he denied.

Earlier this year he was cleared of all charges  - a major victory for the tech guru.

Both the hull and the superstructure, the part above the main deck, were made from aluminium.

According to KM Yatchbuilders, a Dutch shipmaker, aluminium is three times lighter than steel. On top of this, aluminium alloys do not rust, and yachts made from them are 'easy to repair.'

On top of the sails, the Bayesian was powered by two 8-cylinder 965hp engines made by German manufacturer MTU that are capable of running at 210rpm.

This allowed the vessel to reach a top speed of 15 knots (17mph). This, combined with the 57,000 litre fuel tanks, means it had a range of up to 3,600 nautical miles. 

The tragedy comes just weeks after Mr Lynch was acquitted of criminal charges by a jury in San Francisco in June, vindicating the entrepreneur after a 12-year legal battle over the $11bn sale of his firm, Autonomy, to Hewlett-Packard in 2011.

The 59-year-old, who was a billionaire at the height of his wealth, has previously been dubbed Britain's Bill Gates after he made his fortune thanks to his company. Its software drew on the Bayesian mathematical theory after which the yacht was named.

The passengers on board were mainly British, according to reports, while citizens from New Zealand, Sri Lanka, Ireland, Canada, the US and two dual British and French nationals were also said to be on board.

Some of the group are reported to have been colleagues and their family members who were on holiday together in Sicily.

The yacht is owned by Isle of Man-based firm Revtom, according to the BBC, the legal owner of which is Bacares, Mr Lynch's wife.

A member of staff who worked at Mr Lynch's Chelsea home has told The Times that the businessman 'clearly had a lot of pride in the yacht'.

The ship is managed by Camper and Nicholsons International. The company says it is assisting in the search efforts in Palermo.

The firm said in a statement that the boat encountered 'severe weather and subsequently sank'.

The ships managed by Camper and Nicholsons International. The company says it is assisting in the search efforts in Palermo.

Did the enormous 246ft-high mast on Mike Lynch's yacht cause disaster?

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, below, for additional specifications, and to see hardware commonly used with those Sections. For more generic parts, see specific categories listed under .



(in4)


(in4)

Round Spreader Sections Used for various struts as well as spreader sections, all round tubing is of 6063-T5 alloy, and clear anodized unless otherwise noted.

utside iameter

nside iameter

.058 .384 .098
.058 .509 .125
.058 .759 .175
.065 .87 .225
.058 1.009 .229
.125 .875 .472
.109 1.5 .70

Used in dingy spars as well as on various struts and spinnaker poles. All round tubing is of 6063-T5 alloy, and clear anodized unless otherwise noted. See also, Metric Round Tube .

 

utside iameter nside iameter  
.058" .384" .098
.058 .509 .125
.058 .630 .148
.050 .77 .153  
.058 .759 .175
.050 .90 .17
.065 .87 .225
.058 1.009 .229
.125 .875 .472
.065 1.12 .285 ,
.125 1.05 .519
.133 1.12 .285
.065 1.37 .345 ,
.187 1.12 .911
.109 1.50 .70  
.065 1.62 .39
.065 1.745 .43
.065 1.87 .47
.083 1.83 .6
.083 2.084 .665
.083 2.334 .74
.083 2.709 .856
.083 2.835 1.00
.120 3.260 1.50
.120 3.750 1.72
.120 4.260 1.94

~

Although there have been a continual succession of design and product modifications, virtually all of the original Kenyon Spar Sections are still available. By using the original mast or boom Section you maintain the original integrity of your rig while eliminating any possibility of installation or interface difficulty.


If you are missing your Kenyon Spar or have a broken one you have several options. We can supply you with: Identical to your original Kenyon Spar or modified in any manner you desire, we can supply you with a fully assembled mast or boom optimized to meet your needs and guaranteed to fit.

For a quote on a replacement spar, please specify boat model and year, including LOA, spar finish (clear anodized, painted, or raw), and which Spar Section you are replacing (see Kenyon Spar Sections). Also be sure to confirm tube length, as there are variations.

Kenyon Spars and hardware are sufficiently robust that in most broken mast scenarios, little hardware is damaged besides the mast tube (Section) itself. In most cases Kenyon's simple component construction makes it quick and easy to transfer hardware from a broken mast to a new tube. Finished Sections with factory-milled sailgate, welded masthead, exit boxes, and other cutouts as necessary, are supplied to minimize labor, and mean that drilling holes, and tapping some of them, are all the machining that is required to complete assembly.

For a quote on a replacement mast or boom tube, Please specify boat model and year, spar finish (clear anodized, painted or raw), and which Spar Section you are replacing (see Kenyon Spar Sections). Except for the larger one-design classes; frequent changes in boat models, constant design improvements, and numerous other variations, make it impossible for us to know exactly which Spar Sections you have. Be sure to confirm Spar Section and tube length, as there are variations.

~


If you would like a quote on a Kenyon Spar for a boat that was not originally equipped with one, please forward particulars on your boat model, including LOA, displacement, sail plan measurements, and/or previous spar specifications. We will be happy to make equipment recommendations and quote you accordingly.



Kit includes all hardware, fasteners, and finished, machined tube. Finished tubes with factory-milled sailgate, welded masthead, exit boxes, and other cutouts as necessary, are supplied to minimize labor, and mean that drilling holes, and tapping some of them, are all the machining that is required to complete assembly. Have fun, save money, and get to know your spar system. Please forward particulars on your boat model, including LOA, displacement, sail plan measurements, and/or previous spar specifications. We will be happy to make equipment recommendations and quote you accordingly.

~


Although Kenyon's long history has shown a continual succession of design changes and product modifications, and seen many thousands of different parts, most all Kenyon Spar parts, or upgrades, are still available.


To find the part you need, first, determine which Mast, Boom, or Spreader Section the part attaches to (see , , or ). Then, click on that Section. Descriptions, specifications, and, in many cases photos are displayed there. Except for the larger one-design classes; frequent changes in boat models, constant design improvements, and numerous other variations, make it impossible for us to know exactly which Spar Sections you have on your boat, and what parts you need.


are not specific to any particular Spar Section, and have their own pages listed below.








on the Spars Main Page.



If a part you require is listed on-site, please forward a sketch and a complete description of the part, or its nearest equivalent on the website, and its measurements, including which Mast, Boom, or Spreader Section the part attaches to. , . Also be sure to specify boat model, including LOA, and year of manufacture. 

~

Although most production boats go through a variety of System and Hardware Vendors during their production run, a small number of One-Design Classes have adhered to strict regulations to provide a high level of uniformity in Hardware Systems, regardless of a boats' age. For these boats it is possible to put together a list of replacement parts that require a minimum of measurements to accurately identify.
If a part you require is not listed, please contact us with full details.

















.

~

We now have technical data and descriptions of all common Kenyon Spar Sections and Parts on-site. If you need a replacement part for your Kenyon Spar, it is most likely listed here with a complete description and Part Number.


, .

, you will need Part Numbers.

, See . Please include all details, including boat model, length, and year of manufacture. Except for the larger one-design classes; frequent changes in boat models, constant design improvements, and numerous other variations, . If your questions are about your existing Mast, Boom, or Spreaders, . If a part you require is listed on-site, please forward a sketch and a complete description of the part, or its nearest equivalent on the website, and its measurements, including which Mast, Boom, or Spreader Section the part attaches to. (see , , or ).


, See .

, you will need Part Numbers.

~ Back to Spars Main Page ~

used aluminum sailboat mast

U.S. Spars --->

U.S. Spars is your source for Z-Spars for Masts, Booms, Rigging, and all associated hardware

“ Sailing starts with U.S. Spars”

used aluminum sailboat mast

U.S. Spars is part of Z-Spars Group in France, the World’s Largest Spar Builders. Z-Spars has been supplying the sailing world with quality products since 1973. US Spars supplies quality brands like Hunter, Beneteau, Com-Pac and Performance Cruising. We would be happy to quote your mast, boom, and rigging needs.

US Spars takes pride in excellent customer service for Business or Individual customers. Please take advantage of our online ordering and fast shipping for all of your small part needs using our easy to use boat look-up to find your boat model and view a diagram with part numbers for easy ordering. For quotes on special orders please use our easy to use quote page for a speedy response.

U.S. Spars looks forward to getting you back on the water!

Questions? – send us an email at  [email protected]  or  [email protected]

Comments are closed.

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