painting a sailboat mast

Sailboat Mast: A Comprehensive Guide to Understanding and Maintaining

by Emma Sullivan | Jul 14, 2023 | Sailboat Maintenance

painting a sailboat mast

== Short answer: Sailboat mast == A sailboat mast is a vertical pole or spar that supports the sails of a sailboat. It provides structural stability and allows for adjustment of the sail position to effectively harness wind power. Typically made of aluminum or carbon fiber, mast design varies based on boat size, sailing conditions, and intended use.

The Sailboat Mast: A Comprehensive Guide for Beginners

Title: The Sailboat Mast: A Comprehensive Guide for Beginners

Introduction: Ah, the majestic sailboat mast! Like the beating heart of a ship, it stands tall and proud, guiding us through the vast ocean. But what does it actually do? How does it work its magic to harness the power of wind and propel us across water? In this comprehensive guide for beginners, we’ll dive deep into the world of sailboat masts to unravel their secrets and discover why they are indeed a sailor’s best friend.

1. Anatomy of a Sailboat Mast: To understand how a sailboat mast functions, let’s start by dissecting its anatomy. The mast consists of several essential components such as: – Luff track: This vertical groove allows the mainsail to slide up or down smoothly. – Spreaders: These diagonal bars help strengthen and stabilize the mast. – Shrouds and stays: These supportive cables hold the mast in position while also countering sideways forces. – Sheave boxes: Found at strategic points on the mast, these small wheel-like mechanisms assist with hoisting sails or other rigging tasks. By familiarizing ourselves with these various parts, we can appreciate how each plays a crucial role in maintaining balance and stability.

2. Materials Matter: Masts can be constructed from different materials including wood, aluminum alloy, carbon fiber composite, or even stainless steel. While wooden masts exude classic charm, modern technologies have introduced lighter options like carbon fiber that enhance performance and durability. The choice of material depends on factors such as boat size, sailing purpose (racing or cruising), budget constraints, and personal preferences.

3. Setting Sail: Hoisting Techniques Hoisting your sails is an art in itself – a symphony between wind and rigging systems. When raising your main sail, you can rely on either external halyards run externally to pulleys at deck level or internal halyards hidden inside the mast. The former allows for easy maintenance and inspection, whereas the latter provides a sleeker aesthetic appeal. Whichever method you choose, proper hoisting techniques are crucial to avoid tangling or jamming.

4. Sail Control: Mast Dynamics Understanding how the sail interacts with the mast is essential for optimizing performance. Controlling sail shape is achieved through tensioning and releasing various lines such as halyards, cunninghams, and outhauls. These adjustments influence mast bend, which in turn affects the distribution of power and aerodynamic efficiency of your sails. A well-tuned mast ensures efficient sailing in different wind conditions.

5. Stepping Up: Installing a Sailboat Mast Stepping a mast may provoke anxiety among beginners, but fear not! With careful planning and some assistance, it can be an invigorating part of preparing your sailboat for action. From proper alignment to securely attaching shrouds and stays, following step-by-step procedures helps avoid mishaps during this critical process.

6. Maintenance Matters: Regular maintenance extends the lifespan of your sailboat mast while ensuring safety on the water. Frequent inspections for corrosion, cracks, or loose fittings are essential. Additionally, lubricating moving parts like sheaves and checking tension in standing rigging help guarantee smooth sailing adventures.

Conclusion: Congratulations! As you reach the end of this comprehensive guide on sailboat masts, you’ve gained invaluable insights into their anatomy, materials used in construction, hoisting techniques, dynamics correlation with sails – all topped off with stepping tips and maintenance reminders. Now equipped with this knowledge foundation, novice sailors can embark confidently upon their seafaring journeys armed with an understanding of just how crucial the majestic sailboat mast truly is – a steadfast partner harnessing wind power while propelling us towards endless maritime horizons!

How to Choose the Perfect Sailboat Mast for Your Vessel

When it comes to sailing, one of the most crucial components of your vessel is undoubtedly the sailboat mast. It serves as the backbone and lifeline of your boat, allowing you to harness the power of the wind and navigate through the vast open waters. Choosing the perfect sailboat mast is not a decision to be taken lightly; it requires careful consideration of various factors to ensure optimal performance and safety.

Firstly, before delving into the specifics, it’s important to understand that sailboat masts come in different materials, each with its unique set of characteristics. The most common options are aluminum and carbon fiber. While aluminum masts offer durability at a lower cost, carbon fiber masts are lighter and stiffer, providing enhanced performance on the water.

Now let’s embark on our journey to select the ideal sailboat mast for your vessel! The first crucial factor to consider is your boat’s size and weight. A larger, heavier vessel would require a mast with greater strength and rigidity to withstand increased loads from larger sails. On the other hand, smaller boats may benefit from a lighter mast that allows for more flexibility in sail adjustments.

Next up is understanding your sailing goals – are you more inclined towards leisurely cruising or competitive racing? If you’re an avid racer seeking top-notch performance, a carbon fiber mast might be your best bet due to its stiffness and superior response to wind conditions. However, if you prioritize comfort and relaxation during casual sailing trips, an aluminum mast could provide suitable stability without compromising on enjoyment.

Another aspect not to be overlooked is ease of maintenance. Aluminum masts generally require less upkeep compared to their carbon counterparts as they are less prone to damage from UV rays or accidental impacts. Carbon fiber masts demand regular inspection for any signs of wear or stress fractures since they can’t handle excessive bending or compression forces as well as aluminum.

Moreover, think about where you’ll primarily be sailing – will it be in open, unrestricted waters or areas with low bridges and height restrictions? Mast height plays a significant role here. Ensure your chosen mast fits within the clearance limits to avoid any unpleasant surprises during your journeys.

Sailboat masts come in various configurations, including single-spreader, double-spreader, and even triple-spreader setups. The number of spreaders – horizontal struts that help support the mast – affects overall stability and rigging options. Generally, single-spreader masts are easier to handle for casual sailors, while double or triple spreads offer higher performance but demand more meticulous tuning.

Lastly, it’s worth noting that the perfect sailboat mast doesn’t necessarily mean splurging on the most expensive option available. A comprehensive comparison of prices and features from different manufacturers can lead you to an ideal balance between affordability and quality.

At this point in our mast-selection odyssey, you should have a clearer picture of what to consider when choosing the perfect sailboat mast for your vessel. Remember to evaluate factors such as materials (aluminum vs. carbon fiber), boat size/weight, sailing goals (cruising vs. racing), maintenance requirements, clearance restrictions, spreader configuration, and cost-effectiveness.

Now set sail confidently with a mast tailored precisely to meet your vessel’s needs and embark on countless unforgettable nautical adventures! Bon voyage!

Step-by-Step Installation of a Sailboat Mast: A Beginner’s Guide

Are you a sailing enthusiast who has always been fascinated by the graceful movement of sailboats gliding through the water? Do you dream of owning your own sailboat and embarking on exciting adventures in the open sea? If so, then one of the essential skills you need to acquire is how to install a mast on a sailboat. In this beginner’s guide, we will walk you through the process step-by-step, ensuring that even if you have never done it before, you will be able to tackle this task with confidence and expertise.

1. Tools and Preparation: First things first – gather all the necessary tools for the job. You will need a crane or hoist (if available), a torque wrench, mast wedges, shims, sail track lubricant, an adjustable wrench or socket set, and plenty of patience! Before starting the installation, ensure that both your boat deck and mast are clean and free from dirt or debris.

2. Preparing the Mast Step: The mast step is where your mast rests on your boat deck. Start by inspecting it thoroughly for any damage or wear that may compromise its integrity. If needed, reinforce or repair it before proceeding further. Place mast wedges under the front part of the mast step to act as support when installing.

3. Attach Necessary Fittings: Now it’s time to attach various fittings onto your mast which are crucial for rigging control lines and sails effectively. These include halyard sheaves (for raising and lowering sails), spreader brackets (providing horizontal support), and any other attachments specific to your sailboat model.

4. Hoisting with Precision: Here comes the exciting part – hoisting your sailboat mast into position! Ideally, use a crane or hoist designed explicitly for this purpose so that you can easily control its vertical movement while minimizing the risk of damage. Carefully guide the mast toward the mast step, ensuring it is centered and aligned correctly.

5. Adjusting for Precision: Once your mast is in place, it’s time to make fine adjustments to ensure its vertical alignment. Use shims or wedges as necessary to eliminate any gaps between the mast and mast step. This step is crucial as it ensures that your sailboat will perform optimally on the water without any unnecessary stress on either the mast or your rigging.

6. Securing with Confidence: Now that your mast is perfectly aligned, it’s time to secure it in place. Start by cautiously tightening the bolts on each side of the base using an adjustable wrench or socket set. Remember not to overtighten, as this can potentially damage both your boat and mast. Once done, check all fittings once again and confirm they are securely attached.

7. Lubrication for Smooth Sailing: To ensure flawless movement of your sails along the track, apply a suitable sail track lubricant generously over your sail track after installation while closely following manufacturer guidelines. This lubrication will minimize friction when hoisting or lowering sails, resulting in a smoother sailing experience overall.

Congratulations! You have successfully installed a sailboat mast from start to finish! By following these step-by-step instructions with patience, attention to detail, and our witty guidance, you have gained valuable knowledge that will enable you to embark on countless sailing adventures confidently.

However, always remember that safety should be your number one priority whenever working with equipment related to sailing vessels. If at any point you feel unsure or overwhelmed during this installation process, do not hesitate to seek professional assistance from an experienced sailor or marine technician who can offer guidance specific to your sailboat model.

With newfound expertise in installing masts and pursuing many thrilling sea voyages ahead, set forth with confidence into uncharted waters – bon voyage!

Common FAQs about Sailboat Masts Answered

Sailing enthusiasts often find themselves captivated by the majestic beauty of sailboats gliding through the water. One key component that allows these vessels to harness the power of wind is the sailboat mast. However, many individuals who are new to sailing may have questions about masts and their importance in sailing. In this blog post, we aim to provide detailed and professional answers to some common FAQs about sailboat masts while injecting a touch of wit and cleverness along the way.

1. What is a sailboat mast? Ah, the central pillar of sailing prowess! A sailboat mast is essentially a vertical structure that stands tall and proud on a vessel, supporting the sails and imparting stability to your seafaring adventure. Think of it as the backbone upon which your nautical dreams come to life!

2. Why is choosing the right mast crucial for efficient sailing? Picture this: you’re in command of your trusty sailboat, ready to conquer the sea’s vast playground. But alas! Your hasty choice of an ill-suited mast has left you floundering like a fish out of water! The right mast offers optimal rigidity, balance, and strength necessary for efficient navigation regardless of wind conditions or sea state.

3. Aluminum or carbon fiber? Which material reigns supreme for masts? Ah, here lies one’s decision-making predicament! Does one opt for aluminum – sturdy like an old lighthouse but slightly heavier? Or does one embrace carbon fiber – lightweight as an albatross feather yet remarkably robust? Both materials have their merits; therefore, choosing between them boils down to personal preference and intended usage.

4. Can I upgrade my existing mast without breaking the bank? Fear not, fellow mariner! While pursuing that luxurious upgrade might conjure images of treasure chests filled with gold doubloons disappearing into Davy Jones’ locker, there are cost-effective options available. Opt for used masts in good condition, or explore local sailing communities where fellow sailors may be willing to part with their old but serviceable masts.

5. How can I ensure proper maintenance of my sailboat mast? Ahoy, matey! Maintenance is the key to keeping your mast shipshape and preventing any unwanted surprises on your voyage. Regular inspections for cracks, corrosion, or loose fittings are akin to swabbing your deck – tedious yet necessary. Additionally, ensuring proper storage and protecting your mast from harsh elements will keep it standing tall through the test of time!

6. Can a damaged mast be repaired or must it walk the plank? Nay, despair not as all hope is not lost! In cases of minor damage like small cracks or dings – worry not! Reliable craftsmen specializing in mast repairs can work their magic and have your trusty companion primed to conquer the waves once more. However, in more severe instances of structural compromise, replacing the mast might be the only option left.

7. How do I decipher the mysterious language of sailboat mast measurements? Approach ye with careful study, for understanding these mystifying dimensions requires an astute mind! Height measured from deck to tip (known as height aloft), length along its backside (called luff measurement), and even diameter play a significant role in determining compatibility with your vessel’s rigging system. Consult experts fluent in this ancient tongue to avoid any discrepancies on your nautical journey!

In summary, sailboat masts are no mere aesthetic addition; they are essential components that provide stability and sailing prowess to vessels at sea. Choosing the right material and maintaining them diligently ensures smooth sailing adventures without scuppering one’s budget. So set your sights high, dear reader, for these answers shall guide you towards a more enlightened understanding of sailboat masts!

Important Factors to Consider When Maintaining Your Sailboat Mast

Sailing is a thrilling and invigorating experience that allows us to connect with nature, challenge ourselves, and explore the vast open waters. However, as with any adventure, there are certain aspects that we must pay close attention to in order to ensure a safe and successful voyage. One such critical component of a sailboat that demands careful maintenance is the mast. The mast serves as the backbone of your vessel, providing structural integrity and supporting your sails. In this blog post, we will delve into some important factors to consider when maintaining your sailboat mast.

Structural Integrity: The first and foremost factor that you need to consider when maintaining your sailboat mast is its structural integrity. Any signs of damage or wear and tear should not be taken lightly, as it can compromise the overall stability and safety of your vessel. Regularly inspecting your mast for any cracks, dents, or corrosion is crucial to identify any issues early on before they escalate into major problems. Additionally, keep an eye out for loose or rusted fasteners and make sure all connections are secure.

Rigging Wear: Another vital aspect of keeping your sailboat mast in top condition is paying attention to its rigging components. Rigging includes various cables, wires, and ropes responsible for controlling the sails’ position and tension. Over time, these elements can experience significant wear due to exposure to sun, saltwater, intense winds, or simply general usage. To maintain rigging longevity and ensure safety while sailing, regularly examine all parts for fraying strands or broken wires. Furthermore, proper tensioning of rigging should be maintained as per manufacturer recommendations.

Cleanliness: Maintaining a clean sailboat mast may sound like an obvious consideration but is often overlooked by many boat owners. A dirty mast not only affects the aesthetics but can also lead to performance issues if left unattended for too long. Accumulated dirt, grime, salt deposits or marine growth can create unwanted drag, hindering the sailing experience. Regular cleaning with mild soapy water and a soft brush is generally sufficient to remove stubborn stains and prevent corrosion.

Painting: Maintaining the aesthetic appeal of your sailboat mast should also be on your priority list. A fresh coat of paint not only enhances its appearance but also offers added protection against corrosion. Prior to painting, ensure that the mast is thoroughly cleaned and all rust or peeling paint is removed. Use a high-quality marine-grade paint specifically designed for aluminum or wooden masts, depending on the material of your sailboat’s mast.

Inspections: Performing routine inspections by a professional is an essential factor in maintaining your sailboat mast. It is recommended to have an experienced rigger thoroughly inspect your mast at least once a year, or more frequently if you actively engage in competitive racing or regularly navigate harsh conditions. These experts have the knowledge and expertise to identify potential weaknesses that may go unnoticed by untrained eyes, providing peace of mind and preventing any unexpected mishaps on your sailing journeys.

In conclusion, maintaining your sailboat mast requires careful attention to detail and regular inspections. By prioritizing factors such as structural integrity, rigging wear, cleanliness, painting, and professional inspections, you can ensure that your vessel remains in excellent condition for countless captivating voyages ahead. So set sail with confidence knowing that you’ve taken every measure to maintain this vital component of your beloved sailboat!

Discover the Different Types of Sailboat Masts and Their Advantages

Sailing is an activity that combines the thrill of speed with the serenity of the open water. One crucial component of any sailboat is the mast, which not only provides structural support but also plays a vital role in determining a boat’s performance and handling characteristics. To help you dive deeper into this fascinating world, we will explore the different types of sailboat masts and highlight their advantages.

1. Fractional Masts: Let’s start with fractional masts, which are one of the most common types found on sailboats today. As the name suggests, these masts divide the rig into two sections: upper and lower. The ratio of the length between these sections can vary, offering flexibility depending on sailing conditions and desired performance.

Advantages: – Versatility: Fractional masts allow for fine-tuning your sails by adjusting halyard tension or configuring additional stays. – Better control in strong wind conditions: The longer lower section provides stability and prevents excessive heeling (tilting) usually encountered during high winds. – Improved balance: By placing more weight aloft, fractional masts offer better balance when tacking (changing direction against the wind).

2. Masthead Masts: In contrast to fractional masts, masthead masts have their forestay attached at or near the masthead rather than a fraction down its length. Traditionally seen on older cruising boats, they offer distinct advantages for particular sailing styles.

Advantages: – Strong downwind performance: With their design allowing for larger headsails like genoas or asymmetrical spinnakers, masthead rigs excel in reaching or downwind courses. – Easy to balance for autopilot usage: Due to a greater proportionality between mainsail area and foresail area when compared to fractional rigs, mastheads tend to require less manual adjustment while under autopilot control.

3. Keel-stepped vs Deck-stepped Masts:

3.a. Keel-stepped Masts: Keel-stepped masts are secured and supported by the boat’s keel, extending through the deck to connect with it at the base. This type of rig is commonly found on larger sailboats designed for offshore sailing.

Advantages: – Superior strength: The keel provides excellent support for the mast against heavy loads encountered during rough weather conditions. – Reduced deck compression: By transferring the load directly to the keel, stress on the deck is minimized, ensuring a longer-lasting and more reliable structure overall.

3.b. Deck-stepped Masts: Deck-stepped masts sit on top of a sailboat’s deck, rather than being connected directly to the keel. Typically seen on smaller boats and cruising vessels, they have their own set of advantages.

Advantages: – Easier maintenance: With no penetration through to the hull like keel-stepped masts, maintaining or replacing deck fittings becomes less complicated. – Cost-effective construction: As there is no need for precision alignment with a keel box, constructing a boat with a deck-stepped mast can reduce building costs. – Adjustable height: Deck-stepped masts offer flexibility in terms of adjusting their height based on clearance requirements for bridges or overhead obstructions.

Understanding these various types of sailboat masts empowers sailors to make informed choices when selecting or upgrading their vessel’s rigging. Each mast type brings its own set of advantages that can significantly impact your sailing experience depending on different conditions and preferences.

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  • Boat Maintenance

Making an Anodized Mast Look Like New

Options for renewing your spar range from cleaning and painting to re-anodizing..

Have you done any research on the best means of cleaning an aluminum mast? Im having other work done to mine and thought it would be a good time for a cleaning.

Bob Pendleton

If your mast just needs a good cleaning and polish, then a non-abrasive cleaner/wax will work fine.

Our most comprehensive report on cleaner-polishes was Metal Cleaners (PS June 2006 online), in which we tested 16 different products. Wed opt for one of the liquid cleaner-waxes like Collinite No. 850 Metal Wax, a non-abrasive cleaner-wax is in the same family as Collinite No. 885 Marine. Other products that matched the Collinites performance in restoring and protecting metal were Meguiars Mirror Glaze Professional All Metal Polish, Mothers California Gold Chrome Polish, and Star brites Chrome and Stainless Polish. Star brite also makes Ultimate Aluminum Polish, which we have not yet tested.

There are more than a dozen such products on the market, but we can’t speak to their effectiveness. Avoid using a power tool for this job, and steer clear of abrasive cleaner/polishes. The anodized surface is very durable, but over-aggressive polishing will shorten its life.

If your mast is extremely weathered, you might consider coating it. While coating aluminum is tricky, its not too difficult for a confident do-it-yourselfer-or a classic car enthusiast who has restored a few old MGs.

There are two approaches here. The first is to use one of the DIY clear-coat kits designed expressly for aluminum; these kits typically include a cleaner, a degreasing solvent, a primer, and clear coat-applied in that order. The second option is to use a high-quality linear polyurethane (LPU) paint.

We have not tested any of the clear-coat kits. However, based on our experience with similar products, clear coating would be a two- to three-year solution, where as an LPU job can last 10 years or more. For both of these projects, the bulk of the labor is in the meticulous prep work required, so the longer-lasting LPU makes more sense to us.

Prepping the mast for LPU is a big project. For a proper job, youll want to remove as much hardware as possible. Then you need to wash, degrease, and prime (typically with a zinc-chromate primer) the surface before painting. Applying an LPU is not much different than painting a hull.

The Inside Practical Sailor blog post online Painting Your Boat Like a Pro (posted Oct. 5, 2016) has links to our LPU paint tests and related how-to articles. Marine-maintenance guru Don Caseys This Old Boat covers the basics of LPU painting as well and is available in PSs online bookstore.

It is important to remember that when you re-install any mast hardware, the hardware and screws or rivets must be isolated from the painted aluminum. For bedding, use a UV-resistant polyurethane sealant; for rivets (monel is preferred) or screws, most riggers use Tefgel, Tuffgel, or Duralac. If you skip this step, the paint will fail at the hardware interfaces within a couple of years.

If you have the funds to hand the project to a pro, you could have the mast re-anodized. Unpainted masts are protected from corrosion through anodizing, an electrochemical process that converts the metal into a shiny, anodic oxide finish.

Most cities will have an anodizing facility, but anodizing requires that the mast be immersed in an acid-electrolyte bath, and not all of them will have a tank to fit a mast. Charleston Spars, in Charleston, S.C., has a large facility that specializes in masts, and there are others around the country that also do this work-but youll definitely want to get references.

Powder-coating the mast (often with anodizing) is an option, and you can find powder-coating services in almost any big U.S. city. The facility you choose should have plenty of experience in powder-coating surfaces for the marine environment; Charleston Spars also does this work.

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Painting aluminum mast

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Doing my annual mast maintenance. I have an aluminum mast, i have noticed it looks like it used to be painted black. I guess after years of use, it has started to fade off and now just looks bad. Question is, why would anyone paint an aluminum mast in the first place? Maybe it is some type of protective paint, i really dont know. To get to the point, i am considering just repainting it. So is there any special marine paint for aluminum anyone here can recommend?  

painting a sailboat mast

If it's 'fading off' rather than flaking or chipping, it was probably anodized rather than painted, which was the more standard way of doing things in the 70s and 80s. Still probably is, come to that. When we painted our (clear) anodized mast we sanded to bare metal, mild acid wash and primed and painted with Awlgrip, a pricey 2 part polyurethane paint. It worked out very well, but as mentioned is not cheap and develops dangerous fumes requiring special protective equipment for those mixing as well as the sprayer. You could try using the 'rolling and tipping' method, perhaps even with a single part, but as ever preparation is the key to any long lasting/good looking paint job. Keep the coating as thin as will cover.. it will last longer.  

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painting a sailboat mast

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28-12-2020, 06:14  
Boat: Columbia 50
calls for, for that first coat. Forms a barrier to prevent oxygen trom getting to the , same as from , I suppose.

Matt
28-12-2020, 06:19  
Boat: Pearson 365 Sloop and 9' Fatty Knees.
wear.

Without spray application Strontium Chromate is difficult to get coverage without lumps even with two coats.

If all you have is a roller or yard rules make spraying too hard, Barrier Coat is a good alternative.
30-12-2020, 00:16  
Boat: Mason 44
from to Port Townsend, in the spring of 2017. The mast was showing some and loosing in several spots. So on the of a well know PT Rigger, I scraped and sanded those areas, wiped it down with Denatured Alcohol, painted the bare spots with zinc chromate, sanded that lightly and recoated any bare spots again with zinc chromate and applied a quality one part based white (two coats). 3-years later she looks good, at any distance, you can not tell where I painted and where I did not. But standing on the boat looking up the mast "I" can see a slight difference in the sheen on the mast up to the first spreader. But beyond the first spreader, I really can not see any difference, she's a double spreader rig with the mast at 65 feet.
So I would recommend this process if you're only looking at a little / or some paint loss and .
Ken
01-01-2021, 16:06  
04-01-2021, 08:51  
that wasn't painted.

A quick search for "Selden anodized mast" only turned up and small keelboat masts.

But I agree that mast length anodizing must still exist in some countries.
04-01-2021, 09:02  
etc. It even makes your hands grey.
And rebed all that properly. I like Lanolin on SS/aluminum interfaces.
But often all the paint wont come off leaving you a spotted dog.. (stripper maybe for the last bit?)
If you repaint, leave the bottom 6-8 ft bare and you will have far less bubbling paint issues etc.
I had the mast rebuilt by pros in on my 47 footer. Stripped, sanded, acid washed, Chromate primer, etc etc . "The whole full meal deal." The problem with this is some masts/boats are pretty "active". They will bubble the coating from the inside. Within 3 years the bottom 6 feet had plenty of paint issues. There was a lot of SS hardware down there and some winches on the mast. That was a wasted $10k +/- - Elmore Leonard








04-01-2021, 11:49  
Boat: Razzle Dazzle - 61ft Simpson / Crowther Daggerboard Cat ‘93
etc. It even makes your hands grey.
And rebed all that hardware properly. I like Lanolin on SS/aluminum interfaces.
But often all the paint wont come off leaving you a spotted dog.. (stripper maybe for the last bit?)
If you repaint, leave the bottom 6-8 ft bare and you will have far less bubbling paint issues etc.
I had the mast rebuilt by pros in on my 47 footer. Stripped, sanded, acid washed, Chromate primer, etc etc . "The whole full meal deal." The problem with this is some masts/boats are pretty "active". They will bubble the coating from the inside. Within 3 years the bottom 6 feet had plenty of paint issues. There was a lot of SS hardware down there and some winches on the mast. That was a wasted $10k +/-
04-01-2021, 14:35  
Boat: Valaint 40
I removed all mast and boom fittings I could sanded any areas that had bubbled up or paint about 40 different places. This is what I did . Sand corroded areas to bake metal tapering the edges,wipe with alcohol then immediately spray area with rust-oleum metal primer. Dry and recoat then follow up with white glossy rust-oleum after removing taped off areas allowing some over spray to hide the taping lines. Three coats of this . Cost ten bucks . Seven yrs later you can't see any issues other than normal wear/ fading.
Good luck ,my two sense
04-01-2021, 15:20  
04-01-2021, 18:05  
anyway, so it's time for mast to come off and

a) leave raw aluminium?
b) Clear coat?
c) Passivate some other way?
d) Re-paint?

Whats the consensus? I figure the paint will just corrode under again, though maybe not take so long this time.

Thanks
Paul
09-04-2024, 11:04  
Boat: 1990 Catalina 36 Mk "1.5"
that I couldn't find after diligently searching CruiersForum.

I've been unclear how to sand a 50' aluminum (not anodized) mast and get the primer on quickly enough to avoid the problems cause by aluminum oxide. This post addresses this and a couple of other issues.

Primekote; & Perfection, but I think most of this post would apply to any two-part system
I had a call yesterday with Interlux about these issues, intending to apply their system: Interprotect-2000E; Epoxy Primekote; & Perfection, a Interlux's recomended solvents.


It's well-known that, quickly after exposing bare aluminum, aluminum oxide forms. It's notorious for later causing adhersion failure. That is, the paint/epoxy/LP only sticks temporarily, perhaps two or three years, and I want a result that will last much longer! My 50' mast, with a lot of peeling paint, and signs of corrosion especially near stainless fittings, is in the boatyard on top of rolling sawhorse-type platforms with carpet on top. From what I've read, the alloy of this mast is likely to be 6061 T6.


BTW I looked into and rejected Alodine, Alumnaprep, Bonderite, etc., deciding that those products are too ruthless on our dear planet, which I hope will be thriving enough for our grandkids. Those products need too much rinsing for me to contain their harsh chemicals in any practical way.


Anyway, I called Interlux ((800) 468-7589). They are available 9:00am-4:00pm Central time in the . (Thye might have told me 8:00am.) Here's my understanding of what Interlux told me, combined with my comments. If there's an error here, it's likely my understanding or writing, rather that what Interlux told me.

I was told that many people apply Interprotect to aluminum hulls. The fellow I spoke with left me feeling confident that he was competent and gave information that I could rely on.


My overarching take away was that the job will not be as difficult as I feared, but that I need to watch the relative humidity and dewpoint to avoid the risk of salty dew falling on the coatings. If I were not located where salty dew falls, such as in Wisconsin, I could sand to bare aluminum and do the first primer coating of Interprotect 4 days later. But that's not an option for me.


As I'm right next to the ocean (and dew often starts to fall before sunset), I should

My take away is that, as a general , . Last night, I found where .)

Also, I'm guessing that it's better not to wait 4 days if one can. And I'm not sure about dew that has little , but I'd guess that's to be avoided as well.


Interlux agreed that I should wait 3 hours before applying a new coat of Interprotect over a previous coat. I'm in Southern . If you're in a cooler climate, you may need more than 3 hours between Interprotect coats. Once a coat of Interprotect has dried for 24 hours, I can freely roll the mast over onto that layer (on the carpet covered sawhorses).


As to hard-to-remove paint inside the built-in sailtrack (part of the extrusion), I was told not to worry if the previous paint is in decent shape if it is two-part paint. (The first owner of the boat installed the main sail on an external for easier single-handing that he did twice; to . So, the track has had little use.) The problem is that

Luckily the old paint on the mast is two part. The boom, which will be easier to bring to bare aluminum, is one-part.


When I asked about filling holes that I won't be using with West system epoxy/resin, I was told that would work well.


I read this morning that . To do this, I intend to turn the mast so that any hole that I am filling is facing downward and tape slippery plastic (HDPE?) over the filling, so that the epoxy doesn't run too much into the mast, where it might interfere with running wires or moving rigging. And, after it cures, might be somewhat fair.


I was told that, as long as I don't slop on the coatings as I go, I don't need to worry about needing to re-tap threaded holes. .
11-10-2024, 08:03  
Boat: Alden schooner 43 feet, design 586
 
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Repainting A Mast + Boom

  • Thread starter Ducati
  • Start date May 6, 2011
  • Forums for All Owners
  • Ask All Sailors

Our black anodized/painted mast and boom is really starting to look bad with plenty of scratches and scrapes. I'm already thinking of how to deal with making it look new again. I can repaint it next season or maybe having it soda blasted down to the bare metal. Aside from leaving it alone any suggestion? Thanks  

painting a sailboat mast

Powder coating My bowsprit couldn't hold a paint job, with all the nicks and dings. I recommend powder coating for aesthetics and durabiity. <LI class="g w0" style="MARGIN-BOTTOM: 8px"> Gallery - Peninsula Powder Coating, Inc. Gallery. Click on an image below to view a larger picture... Copyright ... www. peninsulapowdercoating .com/gallery.php - Cached - Similar  

CalebD

Tim R. said: I had a painted mast that needed repainting. If you decide to paint, here is the article I wrote on painting my mast using Interlux Perfection. http://treilley.myphotoalbum.com/view_album.php?set_albumName=album36 Click to expand
CalebD said: Tim, Nice photo gallery and wonderful job on your spars. It seemed as though some of your text was chopped off though. It could just be my browser (firefox). Click to expand

Joe

Thanks Joe. Tim did a thorough write up of this project so it is nice to be able to read the complete text.  

joker460

How does one read the article in DIY-Boat? Seems to require a subscription..  

Ok, I'm sure some will point out the error of my ways..but I'm a rookie at this boat restoring hobby and I don't have much cash to throw in that direction. But for less than $10.00 and some elbow grease I painted my mast and spreaders with Rustoleum Professional enamel. Went from a scratched, faded, old mast to a lovely gloss black finish. Masked off all the fittings (didn't have to remove them) and sprayed on two coats. Dries fairly quick and looks great. No cracking or peeling from moving the mast around that I can see. We'll see how long it lasts...but it can't look much worse than it did. Ended up looking so good I painted the rudder housing as well. My boat is quite a bit smaller so maybe it's not feasible for you but on my little Starwind 223 it looks pretty decent. I'll try to figure out how to get some pics on here.  

Old Skool Neil

Back in the 70's black anodized spars were the trend. I bought a used Catalina 22 with a pretty severely oxidized mast and almost no budget to do anything about it. I did the Rustoleum spray can job in flat black as Slade mentioned and followed it up with 3 coats of Johnson's liquid floor wax. The floor wax brought the paint to a satin luster and the finish was durable as all get out, held up well for years.  

Scott T-Bird

Scott T-Bird

Painted with Interlux Perfection .... I was able to do ours indoors as a winter project. Getting SS screws and bolts free was the biggest headache and I left a few fittings attached and painted around them (such as the gooseneck and the vang saddle which were riveted with SS rivets). PB Blaster did not help for me in this instance. My first step was to sand all the black paint off with a random orbit sander, which was a pretty painless step. I etched with the Interlux Prime Wash and then used the 2-part primer and Perfection and did it in Snow White. I simply applied with a high quality brush and did 3 coats of the Perfection. The finish looked great when all done and still looks great after at least 5 years now. I've had some scuffing of the finish where the shackle for the main halyard attaches to the head because I don't remove it when covering the sail. The prime has held up well so I think I can repair with finish when I get A Round Tuit. I like the high gloss finish. I'm not a perfectionist so this DIY was fairly easy for me and came out great in my view. It was very important to use a good respirator when mixing and using those products, BTW.  

Slade said: Ok, I'm sure some will point out the error of my ways..but I'm a rookie at this boat restoring hobby and I don't have much cash to throw in that direction. But for less than $10.00 and some elbow grease I painted my mast and spreaders with Rustoleum Professional enamel. Went from a scratched, faded, old mast to a lovely gloss black finish. Masked off all the fittings (didn't have to remove them) and sprayed on two coats. Dries fairly quick and looks great. No cracking or peeling from moving the mast around that I can see. We'll see how long it lasts...but it can't look much worse than it did. Ended up looking so good I painted the rudder housing as well. My boat is quite a bit smaller so maybe it's not feasible for you but on my little Starwind 223 it looks pretty decent. I'll try to figure out how to get some pics on here. Click to expand

Attachments

Repainted mast..jpg

There are some recent posts on this topic in the yachtpaint.com boat maintenance forum. They recommend specific products but the general information is also good. Apparently whether the substrate is bare metal or old paint matters. If you don't go back to bare metal the aggressive two-part paint solvents will not allow you to reliably apply two-part paint over one-part paint. Lay a rag soaked in two-part solvent over the old paint for 24 hours and you'll know. The PO apparently didn't do that so our mast paint was cracking and peeling badly. Good luck because, as someone else said, it's a big job. I started at the top so my learning curve mistakes were 30' away. My regular old mistakes I can still see.....  

Ed Schenck

OK, so I have studied Tim's project, very nicely done. And I have read many other posts. But what about those of us with serious time constraints? Is it possible to feather and prime the bare spots and then paint over the existing paint? In the past I have touched up my old Kenyon booms(2) by sanding, priming, then spraying just the bare spots. There is a Rustoleum off-white that is not quite a match but looks better than bare aluminum. But I think this time around I want a color match on all the spars. Especially since the mast is now horizontal for the first time since 2000.  

Ed Schenck said: OK, so I have studied Tim's project, very nicely done. And I have read many other posts. But what about those of us with serious time constraints? Is it possible to feather and prime the bare spots and then paint over the existing paint? In the past I have touched up my old Kenyon booms(2) by sanding, priming, then spraying just the bare spots. There is a Rustoleum off-white that is not quite a match but looks better than bare aluminum. But I think this time around I want a color match on all the spars. Especially since the mast is now horizontal for the first time since 2000. Click to expand
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IMAGES

  1. Raising the Mast, Painting, and Interior Stuff

    painting a sailboat mast

  2. Ship mast painting hi-res stock photography and images

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  3. Beginner Sailboat Painting Tutorial

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  4. Wallpaper : painting, boat, sailing ship, vehicle, artwork, Brigantine

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  5. A painter painting the mast of an old sailing ship

    painting a sailboat mast

  6. Painting a Sailboat. Oil Painting tutorial

    painting a sailboat mast

VIDEO

  1. SailBoat Super speed and easy painting / Acrylic Painting for Beginners

  2. Removing Sailboat Mast Pole

  3. Alacrity Sailboat Mast raising part2

  4. Painting our RESCUED sailboat!

  5. Sailboat Mast Inspection [Drone Style]

  6. Sailboat mast step repair ep4: Fairing and painting

COMMENTS

  1. Painting an Old Aluminum Mast

    Painting an old alum. mast We repainted our alum. mast but used a different approach as suggested by a rigger. He suggested we wet sand the mast, wash it off, treat it with alum. prepainting solution and paint it with Krylon clear enamel.

  2. Painting an aluminum mast

    Re-painting? Has the mast been painted before? If not, make sure you use an etching primer on the aluminum or the paint will not stick properly. If you plan on raising and lowering your mast a lot for trailering, I would consider a two-part paint which will give a much tougher finish which would be more scratch resistant. Why the need to paint ...

  3. Painting Mast

    I used automotive paint to touch up the mast after purchasing the boat. Applied it with the Preval sprayer. Paint was Nason 2k urathane, 3 parts, paint, reducer and catalyst. Not too happy with the Preval, kinda splattered a lot. ... Start painting at the mast head and work your way down. Birds will bear witness to your lousy painting technique ...

  4. Aluminium Mast re-painting or ?

    The paint looks nice, but is a pain. Our last boat (I made the rig) and didn't paint it. Had that boat ~15 yrs. and never regretted not painting it. It was easy to clean w/white vinegar (if needed). Current boat is painted and is needing attention. Repainted the mizzen boom years ago and still looks good, but if it didn't have paint already ...

  5. Painting a Mast

    Nope. All I did was the mast on my old Grampian 26. Even with it on saw horses, it's a pain in the but. Have to get the old paint off, or whatever's on there. Then treat with the stuff that allows paint to stick. Then use the mil-spec primer, followed a few coats of epoxy paint. It's been a while, so I may have missed a step somewhere here ...

  6. Painting my Mast

    I repainted my 1988 C30's mast and boom two years ago. The old paint was chalking badly so I sanded it all off to bare aluminum. According to Interlux, the key to painting aluminum is to get it primed within 1 hour of sanding. I use InterProtect 2000e for primer and then top coated with Perfection.

  7. Recommend Me a Mast Paint.

    I still have about a half gallon of gloss white easypoxy around from a previous boat project so I'm inclined to just use that unless you guys have a better suggestion. 23-09-2015, 20:31 #2: StuM. Registered User . ... recommend me a mast paint. Quote: Originally Posted by frozenhawaiian. whoops, forgot to mention that, they're both aluminum.

  8. Painting a mast?

    And FWIW, painting a mast even with it down and stripped is a difficult task unless you are a good spray painter. I know when I did it (brushing) getting runs and sags near the many holes and welded bits was all too common. ... When we put a new spar on our previous boat in 1996, the sparmaker suggested Tectyl and we used it successfully. He ...

  9. can i paint my mast?

    If it was my 16' boat, I'd either do the mast right or not do it. I say that because it's aluminum, and painting aluminum is more difficult to paint properly as compared to wood, steel, or fiberglass. Paint doesn't like to stick to it unless the surface has been properly prepared. That means, as others have suggested, properly abrading it.

  10. Sailboat Mast: A Comprehensive Guide to Understanding and Maintaining

    == Short answer: Sailboat mast == A sailboat mast is a vertical pole or spar that supports the sails of a sailboat. It provides structural stability and allows for adjustment of the sail position to effectively harness wind power. ... Prior to painting, ensure that the mast is thoroughly cleaned and all rust or peeling paint is removed. Use a ...

  11. Revive Your Mast Like a Pro

    Learn how to inspect, maintain and repair aluminum masts, the most common spar material for sailboats. Find out how to prevent oxidation, galvanic corrosion and other problems that affect the strength and performance of your mast.

  12. Tips on Painting Your Peeling Mast

    Learn how to spot and repair corrosion and paint failure on your aluminum mast. Find out how to prevent galvanic interaction, use the right primers and top coats, and match the color of your mast.

  13. Repainting mast and boom

    The boat yard at that time had a rate of $65/hr and I winced at their estimate. Fortunately for me they were extremely busy and their mast paint shed was stuffed with stuff so they suggested that I do all the prep work which I did. They ended up just spraying the mast with Sterling (similar to Awlgrip) and it only cost a few hundred dollars.

  14. Mast Painting

    The masts were previously painted but could use a repaint, no pealing as of yet on the masts but the paint is still looking shabby and the masts are going to be off the boat anyway. Save Share Reply Quote Like. svjobeth. 262 posts · Joined 2008 Add to quote; Only show this user #9 ...

  15. Making an Anodized Mast Look Like New

    If your mast just needs a good cleaning and polish, then a non-abrasive cleaner/wax will work fine. Our most comprehensive report on cleaner-polishes was Metal Cleaners (PS June 2006 online), in which we tested 16 different products. Wed opt for one of the liquid cleaner-waxes like Collinite No. 850 Metal Wax, a non-abrasive cleaner-wax is in the same family as Collinite No. 885 Marine.

  16. Painting aluminum mast

    When we painted our (clear) anodized mast we sanded to bare metal, mild acid wash and primed and painted with Awlgrip, a pricey 2 part polyurethane paint. It worked out very well, but as mentioned is not cheap and develops dangerous fumes requiring special protective equipment for those mixing as well as the sprayer.

  17. paint mast

    Use a 2-part paint and at the end of the day, I think brush-tip method will be fine. I actually sprayed mine with a 2-part but think brush-tip would have resulted the much the same. You don't need that much of a glimmer on a mast verses doing a hull for example. Paint the mast, boom and spreaders and it will make the boat look sharp. Good luck ...

  18. Lagoon Catamaran Rally to Celebrate Its 40th Builder Anniversary

    If you ask me, it's the same with sailing. As kids, our little catamaran was a sailboat, sure, but it was also a 6-foot-wide swim platform, a party-pad, a place to paint your toes and endlessly chat. Back then, wasting time on the boat with family and friends was magic, just as important as sailing, and it still feels much the same now.

  19. Aluminium Mast re-painting or ?

    I moved a boat from San Diego to Port Townsend, in the spring of 2017. The mast was showing some corrosion and loosing paint in several spots. So on the advice of a well know PT Boat Rigger, I scraped and sanded those areas, wiped it down with Denatured Alcohol, painted the bare spots with zinc chromate, sanded that lightly and recoated any bare spots again with zinc chromate and applied a ...

  20. Refinishing the mast...

    This boat, 1986 Catalina 30, has sat in the yard for 2 years and I am working on the mast and rigging while the bottom is being painted. I am as restless as a long tailed cat in a room full of rocking chairs to get it in the water but the condition of the rigging precludes any sailing until it is fixed. ... Painting mast Scott Scott, If you don ...

  21. Repainting A Mast + Boom

    Apparently whether the substrate is bare metal or old paint matters. If you don't go back to bare metal the aggressive two-part paint solvents will not allow you to reliably apply two-part paint over one-part paint. Lay a rag soaked in two-part solvent over the old paint for 24 hours and you'll know.